Category Archives: Fabrics

Introduction of Unidirectional Fabric

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A unidirectional (UD) fabric is one in which the majority of fibres run in one direction only. A small amount of fibre or other material may run in other directions with the main intention being to hold the primary fibres in position, although the other fibres may also offer some structural properties. Some weavers of 0/90° fabrics term a fabric with only 75% of its weight in one direction as a unidirectional, whilst for others the unidirectional designation only applies to those fabrics with more than 90% of the fibre weight in one direction. Unidirectionals usually have their primary fibres in the 0° direction (along the roll ­ a warp UD) but can also have them at 90° to the roll length (a weft UD).

 

True unidirectional fabrics offer the ability to place fibre in the component exactly where it is required, and in the optimum quantity (no more or less than required). As well as this, UD fibres are straight and uncrimped. This results in the highest possible fibre properties from a fabric in composite component construction. For mechanical properties, unidirectional fabrics can only be improved on by prepreg unidirectional tape, where there is no secondary material at all holding the unidirectional fibres in place. In these prepreg products only the resin system holds the fibres in place.

 

Unidirectional Construction

 

There are various methods of maintaining the primary fibres in position in a unidirectional including weaving, stitching, and bonding. As with other fabrics, the surface quality of a unidirectional fabric is determined by two main factors: the combination of tex and thread count of the primary fibre and the amount and type of the secondary fibre. The drape, surface smoothness and stability of a fabric are controlled primarily by the construction style, while the area weight, porosity and (to a lesser degree) wet out are determined by selecting the appropriate combination of fibre tex and numbers of fibres per cm.

 

Warp or weft unidirectionals can be made by the stitching process. However, in order to gain adequate stability, it is usually necessary to add a mat or tissue to the face of the fabric. Therefore, together with the stitching thread required to assemble the fibres, there is a relatively large amount of secondary, parasitic material in this type of UD fabric, which tends to reduce the laminate properties. Furthermore the high cost of set up of the 0° layer of a stitching line and the relatively slow speed of production means that these fabrics can be relatively expensive.

 

TEI provides high quality Structural UD Fabric and UD Aramid Woven for customers. If you need more details about unidirectional fabrics, welcome to visit our website and feel free to contact Taiwan Electric Insulator Co. Ltd.

 

Article Source: http://netcomposites.com/guide-tools/guide/reinforcements/unidirectional-fabric/

 

Carbon Fiber Fabric: Unmatched Durability and Strength

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Carbon fiber fabric is often considered to be one of the most significant inventions of the 20th century. Any manufactured item that requires being extremely strong and lightweight at the same time, probably makes use of it. In fact, it is so strong that it easily exceeds the maximum strength of even the strongest metals like titanium and steel.

 

What is Carbon Fiber Fabric?

 

It is derived from thousands of strands of carbon fiber. For manufacturing, millions of carbon atoms are bonded together in crystals that are more or less aligned parallel to the long axis of the fiber as the crystal alignment gives the fiber high strength-to-volume ratio ultimately making it extremely strong. The bundles of these fibers are then combined together to form a tow, which in further woven into a fabric. This is then given specific shapes by molding them with the use of epoxy resin along with other framing materials like aluminum and polymers.

 

Types of Carbon Fiber Fabric

 

Different types of products require different levels of fiber strength and depending upon these requirements, the right kind of it is used. There are primarily three categories: High Modulus (Aerospace Grade), Intermediate Modulus and Standard Modulus (Commercial Grade). The most commonly produced between the three is the commercial grade fiber, which is considered to be sufficiently strong for use in most everyday objects.

 

Uses and applications of Carbon Fiber Fabric

 

Because of its lightweight and extreme strength, it has been used in thousands of products that require being extraordinarily durable. From the exteriors of rockets and satellites to a simple product like a laptop case, it is used commonly in the manufacture of countless number of products. In fact, a lot of modern manufacturers have already made use of it on products that were manufactured by the use of metals like steel and titanium in the past. From sports items like tennis racquets to automobile exteriors and bicycle frames, the use of carbon fiber fabric is now more widespread than ever before.

 

Future of the Carbon Fiber Fabric

 

The consumption of carbon fiber fabric is only expected to grow in the near future. With the cost of production already declining, the use of it is expected to be more widespread in the near future. With customers already demanding more durable and safer products, the demand for it is extremely high. Thus, it will probably be an important part of the future of humanity.

 

In fact, Carbon Fiber Fabric is very strong and it can easily exceed the maximum strength of even the strongest metals like titanium and steel etc. used in the past.

 

Taiwan Electric Insulator specializes in carbon fiber fabric which is widely applied in sports, precision watch manufacturing, robotics, aerospace, flat panels, modelling, motor sports, aircraft, ship, automotive engineering, and more. The type of carbon fiber fabric is divided into 1K, 3K, 6K, 12K, 24K and glitter. It is committed to provide superior quality carbon fiber fabric to meet the complete needs of the customers. If you need further details about Carbon Fiber Fabric, welcome to visit our website and feel free to contact Taiwan Electric Insulator.

 

 

Article Source: http://EzineArticles.com/9351204

 

Narrow Fabrics – Different Purposes & Industry Demand

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If you are looking for elastic for your lower, ribbon to decorate your kid’s b’day dress, webbing for your bags, laces, trims etc, then yes; you are looking for narrow fabrics that comes in various colors and designs. Now what the narrow fabric is? It is nothing but the strip of thin fabric that does not exceed 12 inches in width. It can be woven, knitted or braided. Different fabrics such as cotton, nylon, polyester etc. are used by the narrow fabric manufacturers.

 

Narrow fabric is widely used in all types of industries such as jewelry, beauty, decoration, military, travel and so on either for decoration or support & safety. Each day every industry is doing experiments and finding out improved version of it for these purposes. Like leather cords in jewelry industry having exquisite designs and colors are in vogue. Garment industry requires expressly looking laces & ribbons for trendy garments. Along with this woven fabric having beautiful patterns and colors can be spotted easily.

 

Decoration

 

Decoration whether individual, on fabric or for home is one area that seeks the attention of everyone. You can easily find a nice dress having laces & ribbons. Apart from this, laces can be found on handbags, lingerie, bed & bedding furnishings and other textile furnishings. Garment & furniture upholstery use narrow woven fabric called ribbons and tapes to decorate their products. Now if you talk about home decor with narrow fabrics for decoration, then there is nothing better than wicks and mantels. You clear surface can be beautify further with these small artifacts.

 

  • Ribbons
  • Laces
  • Tapes
  • Trims
  • Fringes
  • Wicks & Mantels

 

Safety

 

Safety is one area where narrow woven fabrics play an important role. In military there is much demand for cotton narrow fabrics that are used for safety. Cords and straps are made to tie things and used in packing also. Wherein lanyard is a piece of rope that is especially used in ships.

  • Cords
  • Straps
  • Lanyard

 

Support

 

Narrow fabrics in support & safety cannot be differentiated much. Narrow woven fabrics that are used in sports industry are considered under the support category. Webbings, which are made from closely woven fabrics is used to fasten anything. So rock climbing, trekking, swimming and other such adventurous sports are not untouched from this industry. You can find cotton webbings, jute, nylon, plastic webbings, reflective webbing and many more webbings from different fabrics and in ultimate designs. But in each case very high quality fabric with durability and strength is required. Elastic fabric is extensively used in any kind of garment. Wide range of elastic is thus used in garment industry. Narrow fabrics for support and safety are also used in aerospace, footwear industry and for industrial safety. For safety and support these are checked for stretch tolerance, tension tolerance, and yield, pick & stitch tolerance. There is no such industry at present that does not use the narrow fabrics.

 

  • Webbings
  • Elastic

 

Established in 1993, Maw Chawg Enterprise Co., Ltd. the world’s No. 1 professional yarn supply workshop with world-class for elastic yarns which located in North Chang-Hua. Our primary products are spandex covered yarns and metallic yarns which have belong to a vital link in the spinning supply chain and takes an important part in global textile industries in the worldwide. Maw Chawg yarns are widely used in the productions of woof and chain, ex: elastic narrow, narrow fabric, lingerie, swimwear, socks, and many kind of fabric etc., the capacity on all production lines can be easily adjusted to meet customer requests. To learn more details about narrow fabric and other yarns, welcome to visit our website and feel free to contact us!

 

Article Source: http://EzineArticles.com/2889646

 

Composite Fabric Solutions from Taiwan Electric Insulator

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Taiwan Electric Insulator specializes in composite fabrics and aramid fabrics to meet the highest level of customers’ satisfaction. Taiwan Electric Insulator has a vast range of specific material for your needs, from electroplated glass-fiber, the latest bulletproof aramid fabrics to high spec carbon fiber and carbon modulus. Evolution and technical advancements are keys to this industry, and we look forward to helping you accomplish your individual dream. We possess the advanced production facilities to manufacture superior composite fabric products available in assortment of patterns and colors. We have a highly skilled team who is dedicated to developing new and innovative composite fabric to keep pace with the ever-changing market. To ensure the excellent quality delivered to the customers, the composite fabric is thoroughly checked before dispatch. Learn more details about composite fabric by visiting the product section.

The Basics of Aramid Fabric

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Taiwan Electric Insulator was established in 1978 as a manufacturer of aramid fabrics, including aramid fiber fabric, ballistic aramid fabric and colored aramid fabric. The aramid fabric features flame resistance, outstanding shock absorption, and superb engineering benefits to all manners of manufacturing and design in the composite industry. To go with the ever-changing requirements, Taiwan Electric Insulator is dedicated to development and innovation of aramid fabric to meet the highest level of customers’ satisfactions.

 

The manufacturing world is constantly evolving with new techniques and developments in material application. Products of Taiwan Electric Insulator Co. Ltd. have a far reaching use in all areas of industries with new applications being developed. Our products cover aerospace industry, sports, medical, automotive, as well as hundreds of specific industries that rely on our products and know-how.

 

Find out more details about aramid fabric, please contact us now!

About Embroidered Patches

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Your dress has to do a lot with your personality. Who doesn’t wish to look elegant? Efforts are always made to make your dress look prettier and elegant. This is often done with the help of embroidered patches. This is mainly a patch which contains embroidery done using threads. These patches are attached to dress either to decorate it or for other purposes. People prefer to use the patches instead of doing the embroidery directly on the dress material. You can find both embroidered as well as custom patches in the market. These embroidered patches are either attached to the dress material with the help of a heated iron or is sewn into the fabric.

The embroidery is done on the patch in such a way that it completely covers the stiff base on which it is done. A lot of these patches have an edge which is embroidered thus creating a border. Different materials are used to make patches but usually thick materials are preferred. Those patches that are attached to the fabric using a heat sensitive adhesive are permanently bonded to the fabric. Only those patches that are sewn to the fabric are removable.

The designs of the patches vary as per the requirement. The patches used by various institutions have unique designs that are used on the dress materials of their members. It carries the membership information or an emblem. Sometimes embroidered patches are used to mark designations or accomplishments. These patches are then attached to the uniform.

There are many reasons for people to use embroidered patch. One of the reasons is that they are not very expensive. The new technological developments have helped in further reducing the cost. Another reason is that these patches can easily be attached to any dress material that you prefer. You can attach them to caps, shirts, jackets, sweatshirts etc. A third reason would be that the patch will remain on the fabric once attached, irrespective of the washing or the cleaning process that it undergoes. Its contribution to fashion is another reason for the increased preference for embroidered patches. You can make the designs you like on the patch and attach it to your dress material. This will give a new and elegant look to the dress that you wear.

There are many people who create embroidered patches that suit your purposes. You can customize your patches with their help. There are companies that produce patches in bulk as well as in small amounts depending on the popular demand.

Article Source: http://EzineArticles.com/?expert=Sooraj_Surendran

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Breathable Fabrics Are Not for Wetsuits Alone

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Breathable fabric is gaining in popularity day by day due to its great usability in different spheres of life.

A general person cannot even imagine how neoprene is getting used around the world these days. We all can name at least one very common product made of it “wet suits”. But there are so many other products made of the same stuff available in the market. Let’s have a quick look.

People are using breathable fabrics for great performances in extreme-weather sports and expeditions for its great insulation and protection against intense cold weather conditions.

These suits also offer you utmost freedom of movement apart from regulating optimum temperature and providing protective shield against harsh wind, rain, sleet or snow. These suits can even release excess body heat and perspiration as and when required.

Sport-stars use these fabrics to fight against hot, humid or other most extreme conditions around the world. These suits are almost a must for snow sports, equestrianism, Motorcycling & mountain-biking, parachuting, field and water sports.

Very common use of breathable fabrics can be found in wet suits or surf suits, fishing apparel and equipments, sports shoes and apparel, industrial shoes, casual shoes and medical care.

At the same time, some forms of neoprene is used to make Gaskets and die cut parts, Absorbers and insulators, Steam applications, Plumbing seals, Box liners and Weather stripping. Though neoprene foam is the primary material of most diving suits, Neoprene is a common material for o-rings.

Neoprene is very useful at elevated temperatures and is also used for heavy-duty applications. Neoprene rubber is a great elastomer with medium resistance to sunlight oxidation and some petroleum products.

Another advantage of neoprene is its medium resistance to water and selected chemicals. Neoprene rubber is used for rubber mats, rubber gaskets, and rubber strips.

Airprene, Ventoprene and Breathable fabrics are widely used as orthopaedic bandages and other medical supports for the treatment of muscle, ligament and joint strains, back supports and the management of long-term chronic conditions. Some of them work well with significant advantages over traditional Neoprene-based elasticised supports by stimulating the vasodilatation of blood vessels and improving blood flow to the affected area.

To add to all of the above, breathable fabrics are widely adopted throughout equestrianism, particularly in the design and manufacture of modern saddle pads and flatwork, training and mud fever boots.

One can even find these breathable fabrics are being used by horticulture specialists as a ground cover blanket to increase the development of shoots during the first five days of growth.

This is not all. So much more is yet to be written and discovered.

Article Source: http://EzineArticles.com/?expert=Mason_Peter

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Custom Embroidered Patches Are Everywhere

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It’s probably hard to go one day without seeing a few custom embroidered patches. Motorcycle club members, Boy Scouts and Girl Scouts, police, security guards, bass masters, and soldiers all use custom embroidered patches to make a statement.

A custom patch can identify the member of a special group, or show that the wearer has reached some important milestone or achievement. For this reason, most clubs and organizations put a lot of thought into the design and production of new patches.

The key to creating a successful custom patch is to work with an experienced graphic artist to develop a unique design. With the help of the graphic artists at an experienced patch supplier, custom patches can easily be digitized from an existing logo, or created from a drawing of a brand new design. The higher the quality of the embroidery, the better the embroidered patches will stand out. The best patch providers offer free artwork/setup and a digitized sewout, giving the person commissioning the patch the opportunity to see how the design will look stitched. Embroidered patches originally were used in the branches of the military to identify members of specific units and rank. Military units still use them for that purpose, as well as for popular “morale” patches that soldiers design with the buddies in their unit. Other organizations, such as law enforcement and fire departments that operate with a military-style organizational structure, also have a fine patch tradition.

Professional organizations and corporations can use custom patches to promote the company or identify past and future employees. Popular bands on tour discover that custom patches become highly prized items for fans to wear and collect.

Scouting organizations such as the Boy Scouts of America, Girl Scouts, Cub Scouts and the like also rely on custom patches to show mastery of specific skills, rank, and completion of projects. Merit badges and custom patches are awarded to those who embody the spirit of the organizations’ ideals. In recent years, some council patches and order of the arrow patches have become highly sought-after by collectors. These patches are searched for at “Trade-o-Rees” and patch conventions and can sell for thousands of dollars on sites such as eBay.

Custom embroidered patch also enjoys a long history with motorcycle clubs. While three-piece biker patches have become the most infamous, many bikers also like to wear small custom patches on their jackets or vests as well. These can represent anything from a memorial for a fallen biker, to a statement of one’s beliefs, to a humorous message.

Custom Patches make a strong statement about identity. Organizations, clubs, and individuals shouldn’t trust just any patch supplier with them. Take a little time and effort to find the one that’s been in business over thirty years and has the licenses and proven track record of success.

Article Source: http://EzineArticles.com/?expert=Brendan_Blowers
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Metallic Yarns

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Metallic Yarn Manufacturing Process

Metallic yarns are by and large made from strips of a synthetic film, such as polyester, coated with metallic particles. In one more method, aluminum foil strips are sandwiched amid layers of film. Metallic yarns may also be made by twisting a strip of metal around a natural or man-made core yarn, producing a metal surface. It is made of thin film and supported by nylon or polyester or rayon yarn according to the type of yarn.

Metallic yarns start as rolls of films or laminations 30″ or wider. These wide rolls are slit into narrow rolls 2″ to 5″ wide. These narrow rolls are gang slit across their whole width to micro widths from 1/128″ (.0078″) and wider and then taken up on plastic spools for shipment to textile mills.

There is a rainbow of colors available from red, blue, green, etc. to gold and silver. Brilliant, reflective colors which add decorative patterns to fabrics.

Metallic Yarn Uses

Metallic yarns are woven, braided, and knit into many fashionable fabrics and trims. For added variety, metallic yarns are twisted with other fibers such as wool, nylon, cotton and synthetic blends to construct yarns which add novelty effects to the end cloth or trim. They create all textiles more eye-catching by adding sparkle.

At one time or another, metallic yarns have been used in just about every variety of textiles. Metallic Yarn is used in manufacturing knitting wears, knit & woven fabrics, embroideries, labels etc. Some end uses have been in automotive fabrics, television front fabrics, bath towels and face cloths, clerical vestments, bathing suits, hosiery, upholstery, hat bands, etc. Also in theatrical clothing, theater back drops, doll clothing, banners and uniforms.

Care of Fabrics with Metallic Yarns

Specialized dry cleaning with perchlorethylene is favored to laundering. Hand laundering with Woolite and cold water is the only suggested laundering method. Never launder with bleach. Fabrics containing metallic yarns should be treated like all synthetic fabrics. Ironing should be at the lowest setting on the iron. If there is no thermostat on the iron, do not use that iron. Do not use steam when ironing metallic yarns.

 

Metallic Yarn

Article Source: http://EzineArticles.com/?expert=Christopher_Mantford

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Two leading suppliers of embroidery patch

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1. Chien Chee

Chien Chee is a manufacturer of custom made embroidery emblem, embroidery patch. We had the professional experiences for almost 20 years in embroidered emblem field. Our machines and well skills will offer the excellent works for your embroidery emblem products. With years of experience in the field of producing, Chien Chee Embroidery Manufacturer is known for its outstanding performance among our customers.

Our embroidered patches can be heat seal backing for ironing on fabrics, adhesive backing to become stickers or plastic backing for sewing on garment. Our sincerity and hard work has helped us to match our quality with international standards.

Here are samples of various company logo embroidery patch, irregular small embroidery patch, lovely design embroidery patch sticker, enamel metal pin, gold/silver metallic thread embroidery patch, merrowed border/heat cut border embroidery patch. These embroidery patches can put on your shirts, bags, etc.

School PatchesSport PatchesScout Patches
Fire/EMS PatchesPolice Embroidery Patch

== Our Main Product ==

  • Embroidered Patches
  • PVC Emblems
  • Woven Labels
  • Metal Badges

 

2. Dah Jeng

Dah Jeng Embroidery Inc. was established in 1983 as a leading manufacturer and exporter in the field of business for more than 25 years. The way we stay on the top of the line is providing competitive price, prompt delivery, top quality and good services to our customers all around the world. Dah Jeng has been in the field of business of embroidered patch, embroidered emblems, lanyards, woven labels and chenille more than 25 years. We provide top quality custom embroidered patches products in wide application on various giftware and promotional items and earn praises by global customers in great satisfaction.

The various pattern and design are available in the police series embroidery patch and military series custom embroidery patches. In addition, products with your creative designs and customized specifications are welcome. Full dedication and constant innovation ensure the quality embroidery patch the company manufactures. Please go to our product sections- police series, military series, flag series, sports series, oriental series and handpick the one you are interested.

Embroidered PatchEmbroidered PatchEmbroidered Emblems

Embroidered PatchesEmbroidered Patchchenille Embroidered Patch

== Our Main Product ==

  • Embroidered Patch
  • Chenille
  • Woven Label
  • Metal Badge
  • Lanyard