Category Archives: Industrial Equipment

What are Automatic Weighing and Bagging Machines?

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In the fast-paced world of industrial packaging, efficiency, accuracy, and cost-effectiveness are paramount. Automatic weighing and bagging machines have emerged as critical tools in achieving these goals. These machines streamline the packaging process by automating the filling, sealing, and labeling of products into bags, significantly reducing the need for manual labor. This report delves into the intricacies of automatic weighing and bagging machines, exploring their working mechanisms, types, benefits, and applications across various industries.

What is an Automatic Weighing and Bagging Machine?

An automatic weighing and bagging machine is an industrial device designed to package bulk materials or products into bags or containers with minimal human intervention. These machines are indispensable in industries that require the packaging of large volumes of items quickly and accurately. They are equipped with advanced technology, including sensors and control systems, to measure and monitor the weight of the product being packaged. Once the desired weight is achieved, the machine automatically dispenses the product into the packaging material, ensuring uniformity and precision.

Core Functions

  1. Filling: The primary function of these machines is to fill bags with the correct amount of product. This can range from powders and granules to liquids and solid items. Automated bagging machines use sensors and conveyors to ensure each bag receives the exact quantity needed.
  2. Sealing: Once filled, the machine seals the bag to protect its contents. Sealing can be done through various methods such as heat sealing, ultrasonic sealing, or adhesive sealing. This ensures the product remains intact and uncontaminated during transport and storage.
  3. Labeling: Many automatic bagging systems also feature integrated label printers, enabling businesses to include shipping addresses, barcodes, and other product information on each bag. This eliminates the need for manual labeling and further enhances efficiency.

Types of Automatic Weighing and Bagging Machines

Automatic weighing and bagging machines come in various types, each suited to different levels of production and automation needs. The three main types are manual, semi-automatic, and fully-automatic machines.

Manual Bagging Machines

Manual bagging machines are the simplest type. They require an operator to manually place the bags and control the filling process. These machines are ideal for small-scale operations or for packaging lightweight materials.

Semi-Automatic Bagging Machines

Semi-automatic bagging machines offer a balance between manual and fully-automatic systems. They still require some human intervention but use mechanical systems to assist with the filling and sealing process. An operator typically places the bag, and the machine handles the rest.

Fully-Automatic Bagging Machines

Fully-automatic bagging machines are the most advanced and efficient. These machines handle everything from bag placement to filling, sealing, and even labeling. They use sensors, conveyor belts, and other automated systems to ensure high accuracy and speed.

Advantages of Automatic Weighing and Bagging Machines

Automatic weighing and bagging machines offer several advantages that make them essential tools in modern packaging operations.

Increased Efficiency

Automated systems fill and seal bags much faster than manual methods. For instance, the AUTOBAG® Brand PaceSetter PS 125™ Tabletop Baggers can bag and seal up to 80 bags per minute. This speed can be a game-changer for businesses that need to package large quantities of materials quickly.

Improved Accuracy

One of the standout features of automated bagging machines is their ability to dispense precise quantities of materials. This is crucial for businesses that need to adhere to specific weight or volume requirements.

Reduced Labor Costs

By automating the packaging process, businesses can significantly reduce labor costs. These machines eliminate the need for manual weighing, measuring, and packaging, allowing companies to reallocate their workforce to more value-added tasks.

Enhanced Safety

Safety is a critical consideration in any packaging operation. Automated bagging machines can reduce the risk of injury to workers by eliminating the need for manual handling of heavy or awkward materials.

Customization and Flexibility

These machines are highly customizable, allowing companies to switch between different bag sizes and products seamlessly. This is particularly advantageous for industries that need to handle a variety of products. Furthermore, many systems come with additional features such as automated label printing, integrated weighing scales, and the ability to print marketing materials directly on the bags.

Applications Across Industries

Automatic weighing and bagging machines are used in various sectors such as the food, medical, pharmaceutical, and e-commerce industries. They are versatile technologies that can accommodate a wide range of materials, including granular, powders, and liquids.

Food Industry

In the food industry, these machines ensure precise and hygienic packaging of products like snacks, powdered goods, and liquids. They help maintain product safety and quality by reducing the risk of contamination and ensuring consistent portion sizes.

Pharmaceutical Industry

Precision is crucial in the pharmaceutical industry, where adhering to specific weights and measurements is of utmost importance. Automatic weighing and packing machines guarantee precise and uniform packaging, reducing the likelihood of errors and customer dissatisfaction.

E-commerce Industry

In e-commerce, where large volumes of items need to be packaged quickly and accurately, automated bagging machines streamline operations by handling everything from filling and sealing to printing labels. This allows workers to focus on other tasks, significantly increasing throughput and accuracy.

Conclusion

Automatic weighing and bagging machines have revolutionized the packaging industry, providing businesses with a key tool for success. From improving efficiency and accuracy to customization and enhanced product safety, these machines offer a range of benefits that cannot be achieved through manual packaging processes. As the demand for fast, precise, and reliable packaging solutions continues to grow, automatic weighing and bagging machines will remain at the forefront of packaging success.

If you require automatic weighing and bagging machines, don’t miss out on CTI Machine – a professional packaging machine manufacturer in Taiwan. They deliver cutting-edge solutions that offer unmatched precision and efficiency across industries such as agriculture, food, and pharmaceuticals. In addition to their automatic weighing and bagging machines, they provide a range of machines, including vertical vacuum packing machines and premade pouch packaging machine solutions. Their advanced technology will make your production line more efficient and reliable. Visit CTI Machine’s website to enhance your packaging operations with their customizable, high-performance equipment.

CTI Automatic Weighing and Bagging Machine
CTI Machine – Your Partner of Automatic Weighing and Packing Machine

What are Bar Feeders in CNC Lathe?

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In the realm of modern manufacturing, automation plays a pivotal role in enhancing productivity, efficiency, and precision. One such automation tool that has significantly transformed machining operations is the bar feeder. Bar feeders are integral components in automated manufacturing systems, particularly in turning operations involving CNC (Computer Numerical Control) lathes. This report delves into the functionality, benefits, and types of bar feeders, providing a comprehensive understanding of their role in the manufacturing industry.

Functionality of Bar Feeders

A bar feeder is a device that automates the process of feeding raw materials, typically metal bars, into a machine for further processing. This automation is crucial in industries that require the use of long, cylindrical materials such as metal bars, tubes, or pipes. The primary function of a bar feeder is to ensure a continuous and efficient production process by holding and feeding materials into the machine, thereby minimizing the need for manual intervention.

Bar feeders are typically attached to the headstock of a CNC lathe through a lathe adapter. They consist of several components, including a bed that supports bundles of bar stock, a bar pusher that moves the stock through the feeder and into the chuck, a clamping mechanism, and a system to adjust the position of the feed. These components work in tandem to automate the loading process, allowing for uninterrupted machining operations.

Benefits of Using Bar Feeders

The integration of bar feeders into manufacturing processes offers numerous advantages, making them indispensable in modern machining operations. Some of the key benefits include:

  1. Increased Productivity and Efficiency: By automating the loading process, bar feeders significantly reduce the need for manual labor, allowing operators to focus on other priority tasks or monitor multiple machines. This leads to increased productivity and throughput.
  2. Cost Savings: The investment in a bar feeder is quickly recouped through reduced labor costs and increased production efficiency. Bar feeders enable manufacturers to remain competitive by meeting cost expectations and reducing piece part costs.
  3. Improved Accuracy and Consistency: Bar feeders enhance the accuracy and consistency of the manufacturing process by minimizing human error and ensuring precise material handling. This results in higher-quality finished products.
  4. Safety: By limiting worker-machine interaction, bar feeders reduce the risk of repetitive motion injuries and other safety hazards associated with manual material handling.
  5. Increased Capacity: Bar feeders allow for longer unattended runs, enabling manufacturers to increase production capacity without adding new machinery. This is particularly beneficial for high-volume production runs.

Types of Bar Feeders

Bar feeders come in various configurations, each suited to specific manufacturing needs. The selection of a bar feeder depends on several factors, including production quantities, bar diameter, and length requirements, and the type of turning machine used. The main types of bar feeders include:

  1. Long Bar Feeders: These feeders are designed to handle 12-foot bar stock and are ideal for large quantity production runs. They enable longer periods of unattended operation and reduce waste by having one remnant. However, they require significant floor space and may not be suitable for profiled or non-straight bars.
  2. Short Bar Feeders: These are the least expensive form of automation for CNC lathes and are suitable for small production lots. They load spindle-length bars into the lathe and are ideal for applications requiring quick setup times and frequent changes in bar stock diameter or material.
  3. Servo-Driven Bar Feeders: These feeders use servo motors for precise control of the bar pushing process, eliminating the need for a physical bar stop in the lathe turret. They offer high accuracy and reduced maintenance requirements compared to pneumatic systems.
Barload Automatic Bar Feeder Manufacturer
Barload Automatic Bar Feeder Manufacturer

Conclusion

In conclusion, bar feeders are a vital component of modern manufacturing systems, offering significant benefits in terms of productivity, cost savings, accuracy, and safety. Their ability to automate the feeding of raw materials into CNC lathes and other machines makes them indispensable in industries that demand high precision and efficiency. As manufacturing continues to evolve, the role of bar feeders in enhancing automation and competitiveness is likely to grow, making them a valuable investment for any production facility.

Victor Taichung Vturn-F26 Horizontal Lathe: Versatile and Efficient CNC Turning Solution

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In the face of the challenging global economic landscape in 2023, marked by a significant slowdown in China’s economic growth and widespread inflation, the machine tool industry is confronted with unprecedented challenges. Customers are increasingly seeking flexible, cost-effective, and high-performance equipment to meet their diverse production needs. The Victor Taichung Vturn-F26 Horizontal Lathe emerges as a compelling solution, offering a robust and versatile platform for CNC turning operations.

Robust and Stable Bed Structure

The Vturn-F26 Horizontal Turning Lathe features a one-piece bed structure with a 30-degree inclined guideway design, providing superior rigidity compared to the previous generation’s modular bed and 45-degree guideway. The cast components are manufactured using the “Meehanite” process, ensuring a stable and high-rigidity foundation. The increased width of the hardened linear guideways further enhances the stability of the saddle and slide.

Powerful Spindle Configuration

The spindle assembly has been reinforced to boost rigidity, with an increased bearing span and the use of a toothed belt drive. These enhancements reduce the impact of spindle heating, extend bearing life, and improve the spindle’s radial load capacity. The spindle is powered by a βiIP30 motor, delivering 15/18.5 kW of power and a maximum speed of 3,500 rpm.

Enhanced Axis Travels and Rapid Feeds

The Vturn-F26 offers increased axis travels, with the X-axis travel expanded from 190+50 mm to 215+25 mm, allowing for larger turning diameters up to 430 mm. The maximum turning diameter has been increased from 380 mm to 430 mm, and the bed swing diameter from 520 mm to 600 mm. The rapid feed rates have also been improved, from 12/15 m/min (X/Z) to 15/20 m/min (X/Z), further enhancing productivity.

Flexible and Practical Turret Design

The Vturn-F26 features a 10-station turret with square tool holders (25 mm), providing increased flexibility in tool configuration and reduced tool interference. The practical hydraulic turret design also simplifies maintenance.

Ergonomic and User-Friendly Design

The machine’s exterior design incorporates Victor Taichung’s distinctive corporate elements, with rounded corners and a sleek, streamlined appearance. The active door window and LED lighting contribute to a bright and intuitive user experience, allowing operators to easily monitor the machine’s status.

Comprehensive Peripheral Systems

The Vturn-F26 is equipped with a new chip conveyor and coolant system, optimizing the filtration of chips and extending the coolant’s service life, thereby reducing maintenance requirements and increasing effective machining time.

In the highly competitive machining market, the Vturn-F26 offers a versatile and cost-effective solution that can accommodate the diverse needs of customers. With its robust construction, powerful spindle, and enhanced axis travels, the Vturn-F26 provides the necessary cutting power, precision, and stability for a wide range of turning applications. By offering flexible configuration options and integrating energy-efficient peripheral systems, the Vturn-F26 helps customers optimize their production costs and enhance their competitiveness.

If you have any questions or need further information regarding Vturn-F26, please do not hesitate to contact Victor Taichung – Taiwan’s leading Smart machine tools manufacturer.

Source: Victor Taichung

Why Need A Spring Testing? Where to Buy Quality Spring Testing Machines?

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Springs are vital components employed in many products we use and rely upon every day, from automobiles to medical devices. Measuring the spring rate, or relationship between force or torque and deflection, is a common requirement to ensure proper functioning in the spring’s intended application.

Spring testing includes: Extension Spring Testing, Compression Spring Testing, and Torsion Spring Testing.

Well, to measure the springs easily and accurately you will need a spring testing machine.

Buying a spring tester, I will recommend you to consider Simco Spring Machinery Company.

Spring Machinery Company was founded in 1980. It has been the major supplier of spring manufacturing machines and peripheral equipment in Taiwan that have enjoyed worldwide distribution for over 20 years.

Below, I show you one of SIMCO spring tester machines:

Spring Testing Machine

SLT-W50I

SIMCO Spring Testing Machine

Features of Spring Tester:

  • The software consists of function modules such as speed control, parameter input, data processing, result observation, record retrieval, chart display & print, data storage.
  • Diversified Testing Methods: Test of residuals height or deformation of spring under preset testing load. Test of testing load under preset height or deformation of spring.
  • Multiple Points Data Auto-Collection: Avoid the impact of spring stress on the testing data; the total testing process is completely automatic.
  • Over load protection and thus keep the load cell free of damage.
  • Powerful data-processing and statistic functions are able to plot stiffness curve, calculate spring segment stiffness, plot the normal distribution curve, and calculate the index of process capability.

If you have interest or requirement of spring testing machines, no hesitation, contact with SIMCO for more specification and details of spring testers.

Simco Spring Machinery Company

6F.-1, No.27, Ln. 61, Sec. 1, Guangfu Rd., Sanchong Dist., New Taipei City 24158, Taiwan

TEL: +886-2-29954088

FAX: +886-2-29994685

E-mail: simco@simcotw.com

What You Should Know Before Buying A CNC Metal Laser Cutter?

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What is a Laser Cutting Machine?

A laser cutting machine is a CNC laser machine that adopts CO2/Fiber laser source to cut metal and non-metal materials into different shapes. A laser cutting machine is equipped with laser cutting machine frame, laser generator, laser power supply, reflector path, laser cutting head, control panel, water chiller and CNC (Computer Numerical Control) system.

 

A laser cutting machine is also called as laser cutting system, laser cutting equipment, laser cutter, laser cutter machine, laser cut machine, laser cutting tool.

 

Laser Cutting Machine Applications

Laser cutting machines are widely used in industrial manufacturing applications, school education, small businesses, home business, small shop, home shop and hobbyists.

 

Laser cutting machines with fiber laser source are mainly used for cutting metal materials (metal sheets, metal plates, round or square metal tubes/pipes) of carbon steel, stainless steel, aluminum, copper, gold, alloy, iron, etc. Laser cutting machines with CO2 laser source are mainly used for cutting thin metal and non-metal materials of wood, acrylic, leather, fabric, paper, foam, glass, etc.

 

Advantages of CNC Laser Cutting Services

CNC laser cutting machine compared to other laser cutting machines, it has unique features and advantages. Let’s take a look at the advantages of fiber laser cutting machine.

 

  1. CNC laser electrical to optical conversion efficiency is high, conversion efficiency of more than 30%, the small power fiber lasers without to be equipped with chiller, air-cooled, greatly reduce the power consumption, save operation cost, and achieve the highest production efficiency.

 

  1. The operation of the laser only requires power, no need to generate additional gas laser, with the lowest operating and maintenance costs.

 

  1. CNC laser by semiconductor module and the redundancy design, resonant cavity free optical lens, does not require bootstrap time, with adjustment free, maintenance free, the advantages of high stability, reduce the cost of Spare parts and maintenance time, which is unmatched by traditional laser.

 

  1. CNC laser output wavelength of 1.064 microns is 1 / 10 of the CO2 wavelength, the output beam quality, high power density, is very conducive to the absorption of the metal material, has excellent cutting and welding ability, so that the least cost of processing.

 

  1. The whole optical routing optical fiber transmission, does not need the complex mirror and so on the light guiding system, the light path is simple, the structure is stable, the outside light road maintenance free.

 

  1. The cutting head contains a protective lens, the focusing mirror and other precious consumable little consumption.

 

  1. The light through the optical fiber are derived, the design of mechanical system is very simple and very easy to work with the robot or multidimensional integration.

 

  1. After a gate coupled with laser multi machine, light through the optical fiber, divided into multi Taiwan work at the same time, the function is easy to expand, upgrade convenient and simple.

 

  1. CNC laser has the advantages of small size, light weight, position mobile, small area.

 

If you have requirement of quality and efficiency CNC metal laser cutters, I can recommend you to visit Tailift Co., Ltd. – their laser cutting machines are famous in worldwide. Tailift offers to clients a wide range of laser cutting equipment and these laser cutters are designed for a variety of metal working applications. Today, contact with Tailift for more details!

 

Article Source:

https://www.stylecnc.com/products/laser-cutting-machine.html

https://www.quora.com/What-are-advantages-of-CNC-laser-cutting-services

Advantages and Disadvantages of CNC Woodworking Machines

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CNC machinery revolutionized the commercial woodworking process. At a time when machines were operated manually, CNC technology made them operable by computer – a sweeping improvement that made high speed, high quality production a reality. Today, CNC machines’ cutting accuracy and production speed are at an all-time high. But before you buy one, it pays to weight the drawbacks against their benefits. Below are the advantages and disadvantages of CNC woodworking machine:

 

Advantage

  1. Flawless Cutting Accuracy: With its computerized control, a CNC machine can produce multiple identical pieces. It can also produce one-off pieces that conform precisely to programming coordinates. This accuracy saves companies money by reducing waste pieces.

 

  1. Excels at Intricate Design: CNC machines can execute intricate designs that manual machines can’t. CNC millers and routers routinely perform intricate millwork and cutouts for furniture. In years past, this work was by hand and reserved for premium products. Today, computer controlled machines make it widely available.

 

  1. Fast Training Process: Due to the physical nature of the operator’s job, a manual woodworking machine can take years to master. Conversely, computer controlled machinery can be mastered in as little as weeks. A CNC machine operator controls its computer, oversees the production process, and performs light servicing – tasks that can be learned through training as easily as through experience.

 

  1. Excellent Resale Value: As long as it is well maintained, industrial grade CNC machinery retains its value well. With woodworkers constantly on the lookout for quality used machinery, you shouldn’t have difficulty liquidating a machine when you need to upgrade to a new one.

 

Disadvantage

  1. Expensive to Purchase: An industrial grade CNC machine is at least a five-figure purchase, and many models reach the six-figure mark. For some woodworkers, this means taking out a second mortgage or looking for a quality used machine. In today’s impressive used woodworking machinery market, the latter is the optimal choice.

 

  1. Costly to Repair: Computer controlled machinery has two components that are costly to repair: sensitive cutter heads and the computer that controls them. Proper training educates CNC operators on the fine points of operating and caring for these elements. But if they malfunction, the repairs can be costly.

 

  1. Potential for Costly Error: Some companies let CNC machines execute the operator’s instructions while he attends another machine. If the instructions contain an error that isn’t caught, a large run of useless pieces could ensue.

 

Conclusion

The disadvantages of CNC machines can be reduced or eliminated by proper machine care, careful operation, and the identification of quality used machines. Their advantages can improve the production rate and overall quality of your woodwork.

 

For many woodworkers, replacing manual machinery with CNC machinery is the beginning of woodworking as a “business.” If you have requirement or need more information of CNC woodworking machines, I recommend you to visit Boarke Machine Co., Ltd. – they are the manufacturer of specializing in a wide range of woodworking machinery. Today, contact with Boarke to get woodworking equipment you need!

 

Article Source: https://www.rtmachine.com/blog/cnc-woodworking-machines-their-advantages-and-disadvantages/

3 Benefits of Automated Assembly

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Automatic assembly machine is a wonderful innovation. If a company is looking to turn to automated assembly machine, there are a lot of amazing benefits that the company will get out of it. Assembly machines offer a ton of pros for manufacturers.

 

One benefit of automated assembly is the quicker turnaround. As long as the machinery is used smart and efficiently, it reduces the turnaround time for projects. You are able to combine a number of assembly capabilities or production steps into one single step.

 

Automated assembly also offers higher quality production. It enhances the production quality. Certain tasks, such as aligned press fits, are difficult to be done when performed manually. Through automation, they can be done much more efficiently and accurately. It also provides a high degree of conformity across pieces. This is another aspect that’s difficult to achieve when performed manually.

 

One last benefit of automated assembly is that it reduces labor costs. Automated assembly offers both direct and indirect labor cost savings. The direct savings are very clear. When something becomes automated, it frees up time for employees. Employees no longer have to perform the automated task so they are able to perform other tasks that are unable to be automated and will help the company.

 

The indirect savings, while not as clear, are just as beneficial. Switching to automated assembly can reduce material handling and component orientation time, in-process inventory, when replacing batch operations, finished product inventory, scrap, defective pieces, and personnel training. All of these reductions can save manufacturers a lot of money in the end.

 

If you have requirement or need more information of automatic assembly machines, you can come and visit Detzo Co., Ltd. – they are the professional custom machine manufacturer in Taiwan. You can find a wide range of automated production lines at Detzo. Now, contact with Detzo at +886-2-22983317 for more details!

 

Article Source: http://www.norwalt.com/three-benefits-of-automated-assembly.html

Types of Dyeing Machine

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Dyeing is a process of coloring textile materials for giving attractive look. In broadly we can explain, dyeing is a process by which a yarn, fabric, garments and any other materials that come to contact of dye by presence of auxiliaries that create the condition of dyeing environment. Dyeing operation is done by different types of dyeing machine. The machine which is used to dyeing or coloring of materials like yarn, fabric, garments or any other materials is called dyeing machine. Dyeing machines come in all shapes and sizes to accommodate the various forms and quantities of textile materials. Actually it is the device that is used by different industries for imparting colors. Various types of dyeing machineries are used to dye the textile materials.

 

Different Types of Dyeing Machine:

We can classify dyeing machine in the following way.

 

Types of dyeing machine according to textile material:

 A.Fiber Dyeing Machine

  1. Conical Pan Loose Stock Dyeing Machine
  2. Annual Case For Loose Stock Dyeing Machine
  3. Hussong Loose Cotton Dyeing Machine
  4. Jagen Barg Dyeing Machine
  5. Simplex Dyeing Machine
  6. Dreze Dyeing Machine
  7. Ober Maier Dyeing Machine
  8. Long Close Loose Cotton Dyeing Machine

 B.Yarn Dyeing Machine

  1. Hank Form:
    1. Hussong Hank Dyeing Machine
    2. Pulsatur Hank Dyeing Machine
    3. H.S. Hank Dyeing Machine
    4. Clauder Weldon Hank Dyeing Machine
  2. Package Form:
    1. Cop Dyeing Machine
      • Mather And Platt Cop Dyeing Machine
      • Long Close Cop Dyeing Machine
      • Beaumont Cop Dyeing Machine
    2. Cheese Dyeing Machine
      • Ober Maier Cheese Dyeing Machine
      • Franklin Cheese Dyeing Machine
      • Krantz Cheese Dyeing Machine
    3. Warp Dyeing Machine
      • Zittau Warp Dyeing Machine
      • Ball Warp Dyeing Machine
      • Chain Warp Dyeing Machine

 C.Fabric Dyeing Machine

1.Jet Dyeing Machine

  • Special Temperature Winches
  • Jet Dyeing Machine With Additional Winches
  • Partially Folded Jet Dyeing Machine
  • Fully Folded Jet Dyeing Machine

2. Jigger Dyeing Machine

  • Mather And Platt Jigger Dyeing Machine
  • Closed Jigger Dyeing Machine
  • Cyclotric High Performance Jigger Dyeing Machine

3. Pad / Padding Mangle Dyeing Machine

  • Two Bowl Padding Mangle Dyeing Machine
  • Three Bowl Padding Mangle Dyeing Machine
  • Fiber Bowl Padding Mangle Dyeing Machine
  • Houbold Bowl Padding Mangle Dyeing Machine
  • Zittau Bowl Padding Mangle Dyeing Machine

4. Beam Dyeing Machine

5. Winch Dyeing Machine

6. High Temperature Winch Dyeing Machine

7. Molter Metal Stand Fast Dyeing Machine

8. Solvent Dyeing Machine

 

According To Dyeing Process:

  • Open Dyeing Machine
  • Enclosed Dyeing Machine

 

According To Material and Liquor Movement:

  • Material Move But Liquor Does Not Circulate i.e. Jigger
  • Liquor Circulate But Materials Does Not Move i.e. All Package Dyeing Machine.
  • Both Materials And Liquor Circulate i.e. Jet Dyeing Machine

 

According To The Materials To Be Dyed:

  • Loose Stock Form Dyeing Machine
  • Hank Dyeing Machine
  • Package Form Dyeing Machine
  • Fabric Form Dyeing Machine

 

If you have requirement of yarn dyeing machine and fabric dyeing machine, I sincerely recommend you to visit Tong Geng Enterprise Co., Ltd. – they are the professional manufacturer of specializing in dyeing machines. Tong Geng’s aims are to design and manufacture top quality, advance and efficient textile machineries, and continuously research & develop innovated products, and comprehensive customer services global wide. Now, come and visit their website for more information of dye machines!

 

Article Source: Textile Learner

The Use of Shredders in Recycling

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A shredder is a machine or equipment used for shredding. Shredding systems are used to reduce the size of a given material. While most online dictionaries define the shredder as “a device used for shredding documents as a security measure to prevent identity theft,” shredders can be of many types based on the material being processed.

 

There are shredders designed to support material reduction across a range of recycling applications, including plastic recycling, e-waste recycling, scrap metal, tire recycling, and wood recycling. The shredding process produces raw material to be re-introduced into manufacturing, as well as finished products such as landscape mulch. Various terminologies are used to describe size reduction equipment, including grinders, chippers, granulators and hammer mills. Overall, their main function is to reduce the size of a given material.

 

The Consumer Shredder Versus Industrial Shredder

Based on the purpose of use, shredders can be categorized as consumer shredders and industrial shredders. Thus, a paper shredder normally falls into the category of consumer shredder as it is mostly used by consumers.

 

Industrial shredders are typically heavy-duty and high volume systems used to process such recycling material streams as e-waste, plastic, wood, and paper. Industrial shredders are equipped with different kinds of cutting systems such as vertical shaft design, horizontal shaft design, single shaft, two shaft, three shaft and four shaft cutting systems.

 

The Use of the Shredder in Waste Management

In waste management, industrial shredders for waste products play a very crucial role. The benefits of using mega-shredders in large-scale waste disposal systems recycling centers and municipal landfills are related to material reduction. Asphalt, rubber, wood, plastics and similar materials can be quickly condensed to a mere fraction of their original size. Also of note, bio-degradable waste decomposes faster when shredded. If properly shredded, the materials that are buried in landfills take much less space.

 

The Use of Shredders in Recycling

In today’s economic environment, communities and businesses are always looking for new ways of cutting costs and use of shredders provides new strategic options. There are two main purposes of shredding materials in a recycling process.

 

Firstly, by reducing the volume of material through reduction, transportation and storage costs may be decreased. Secondly, automated shredders, particularly in e-waste recycling, also liberate materials for recycling. Such equipment is offered by several vendors. Many options are available, depending upon the specific application. Before making an investment, potential buyers should understand such factors as:

 

  • Assortment of items to be recycled
  • Volume of throughput
  • Requirements of residual buyers in terms of such parameters as particle size

 

A flat incline belt is often used to feed materials into the shredder. The material can be placed on the belt through a variety of methods, depending on the particular operation. Material handling equipment assigned to perform this task can include grappling devices, front-end loaders, forklifts and drop-bottom containers.

 

Shredding solutions of choice typically involve low speed, high torque units that slowly tear material apart, minimizing problems such as embedding metal in plastic during the shredding process.

 

Where large items are to be shredded versus a stream of only smaller items, a larger primary breakdown unit may be required. A second pass can be then made with a secondary shredder or granulator to further reduce particle size and facilitate the liberation of recyclable materials. Sizing screens are utilized to ensure a uniformly sized product.

 

Some vendors offer a single pass machine that will do both the primary breakdown and particle reduction. A variety of sorting machines can be used to sort material for maximum recovery.

 

If you have requirement of plastic shredder machine, I recommend you to visit Ko Win Yang Industrial Co., Ltd. – they are the professional manufacturer of specializing in plastic recycling machinery. KOWIn continuously dedicates to the research & development and marketing of various types of plastic recycling machinery for a long period. To get more information of plastic shredder, welcome to check out their website and contact with KOWIn.

 

Article Source: https://www.thebalancesmb.com/an-overview-of-the-shredder-and-its-uses-2877771

Plastic Injection Molding Industry Trends in 2018

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According to Global Market Insights Inc., the plastic injection molding industry is one of the “most dynamically evolving businesses in recent times”. The application of plastic injection molding can be found in various industries such as medical, aerospace, automotive, packaging, household appliances, and construction.

 

Wondering how plastic injection molding works? Let us have a brief look at the overall process. Plastic is melted in the plastic injection molding machine and then injected into a mold under high pressure. The material is then cooled, solidified and released by opening the two halves of the mold. This technique results in a plastic product that has a predetermined and a fixed form.

 

Given the importance of injection molding to the plastics industry as a whole, it is very important to keep up on the most recent trends. Let us take a look at trends in the injection molding industry.

 

Replacing Metal Parts with Plastics

 

Plastic offer numerous advantages when compared to their metal counterparts such as:

 

  • Lightweight
  • Cost-effective
  • Durability
  • Corrosion resistant
  • Reusability

 

Due to the benefits that plastics offer, many businesses in the injection molding industry are now replacing metal parts with plastics. The companies that are able to identify niche markets where metal can be replaced with plastics will be well positioned in the market for 2019.

 

Product Design for Ease of Manufacture

 

Integrated product design and manufacturing can increase product quality and decrease production costs. Design teams are now working directly with manufacturers throughout the design process. This allows them to design parts that can be manufactured cheaply with a low defect rate and a high degree of efficiency.

 

Precision Molding

 

Precision molding is the current trend used to address manufacturing challenges. It allows engineers to quickly address production issues using advanced tools that help to –

 

  • Simulate mold flow
  • Monitor the injection process
  • Make changes to the process in real-time
  • Send alerts during a malfunction

 

Computer-Aided Mold Design

 

With the help of computer-aided mold design, companies can design highly effective and reliable molds resulting in a reduced need for design modifications. They offer numerous benefits such as

 

  • Accurate than hand-drawn designs.
  • Reduces human error.
  • Modify existing ideas and save time.
  • Automate the manufacturing process.

 

Sustainability & Energy Efficiency

 

Due to the rising energy costs combined with an increased corporate interest in sustainability, companies are now focused on being more energy efficient. They are doing this by incorporating plastics in their operations. Plastics are extremely durable and increase the overall functionality of products. They also help in reducing transport weight and fuel consumption, making them environment-friendly and cost-effective.

 

These trends will help plastic injection molding will continue to play a vital role in the development of products that serve a plethora of industries. We hope the trends mentioned above, provide you with valuable insights and help you in making smart decisions for your business in the year 2.

 

By the way, if you have requirement of high-quality plastic injection moulding machine, I recommend you to visit Multiplas Enginery Co., Ltd. – they can provide kinds of injection moulding machines to meet your needs. Learn more information, please do not hesitate to contact with Multiplas!

 

Article Source: http://plastivision.org/blog/plastic-injection-molding-industry-trends-in-2018/