Category Archives: Industrial Supply

About Spiral Bevel Gears and Its Comparison with Hypoid Gears

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Spiral bevel gears are gears with helical teeth. These gears are used in the differential of a vehicle where the drive’s direction must be turned at an angle of 90 degrees from the drive shaft to drive the wheels. The helical design facilitates less vibration and noise in comparison to the traditional spur-cut gears with straight teeth.

As the Spiral bevel gears are lapped and manufactured in pairs, it is advised that one should replace them in pairs, i.e., both the left hand and the right hand gear should be replaced together when either gets damaged.

A right hand gear is the one in which the external half of a tooth is inclined from the axial plane via the midpoint of the tooth in the clockwise direction. This is based on the observation of a person who looked at the gear’s face. On the other hand, the left hand gear is one whose tooth’s outer half is inclined in the anticlockwise direction from the axial plane and through a tooth’s midpoint. However, it is to be noted that both the right and left hand designations are applied similarly to other types of gears such as the hypoid, oblique tooth face, and many other.

Hypoid is a kind of gear whose axis does not intersect with the meshing gear’s axis. The shape of a hyploid is a revolved hyperboloid, while the spiral bevel are conical. A hypoid places the pinion off-axis to the ring gear. This allows the pinion to be larger in diameter, thus having more contact area.

The pinion and gear are always of opposite hand in a hypoid gear. It incorporates some sliding and can be considered as the midway between a worm and straight-cut gear. A hypoid gear requires special oils to ensure smooth sliding action under extreme conditions between the teeth.

Comparison between Spiral Bevel and Hypoid Gears

Although hypoid gears operate more quietly, they also have some sliding action which reduces their mechanical efficiency. Earlier, hypoid were used in rear-drive automobile drivetrains, but their modern designs have made them a neat substitute of the spiral bevel.

A hypoid is still common in trucks due to the capability of trucks in transmitting higher torque. However, one cannot replace hypoid with the spiral bevel gear in automotive because the latter requires a much larger diameter in comparison to the former one to transmit the requisite torque.

Prakash Gears is a leading manufacturer of different types of robust gears in all of India.

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5 Easy Steps to Installing a Pressure Tank

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If you live in a regular suburban-style home or are thinking of moving into one, one of the things you might have to consider getting initially for your home is a pressure tank. It is a device that uses compressed air to push water from a water source upward. In homes that have two or more stories, they are needed to push water from a ground water source to the plumbing fixtures above. Without it, you won’t be able to use water in the upstairs part of your home, especially if the ground water source doesn’t have a very strong force.

Getting a pressure tank is easy but requires a bit of research as you need to know what type is appropriate for your home. You can consult with a professional when in doubt, but the process is fairly straightforward so long as you read the manufacturer’s instructions thoroughly. It helps to be friendly with hardware store owners that sell tanks because they can give you helpful tips on how to install it yourself.

Choose the right kind. There are various sizes. The larger ones may be more expensive, but they can hold more water so the pump switch will be turned on less, extending it’s life. There are several types available. You can get a galvanized (which is one of the oldest types), a pre-charged, an air pressure tank, and a sealed diaphragm. Do your research to check which is best for your home-try consulting with a plumber if you’re not sure.

Prepare. Pumps use electricity to be able to function properly. Be sure that you have completed the electrical connections that you need. Follow the manufacturer’s instructions for any valves that need to be installed. Certain kinds of valves need to be installed in the pump in order to allow it to re-pressurize automatically.

Check your water source. Pressure tanks need a water source from a discharge pipe, to be fitted with a gate valve according your manufacturer’s instructions. Be sure the water is clear and free of any sediments or debris. If not, let it run until it is clear.

Install the pressure tank. You will need an air volume control on it to monitor the amount of compressed air pushing the water into the pipes; it needs to be just the right amount. Place your pressure tank on a raised platform, to allow water to drain out when necessary. Concrete blocks would be good for this. Once that’s done, connect the pump to the water pipes. Test it out and allow the pressure tank to fill up until the pump automatically shuts off. Do this a few times to be sure that it works properly.

Install any water filters or water softener systems, if necessary. You’re done! Be sure to periodically check on your pressure tank to make sure that it is working at optimum conditions.

A pressure tank might just save you a lot of time!

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How Manufacturers Do Aluminum Extrusion?

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The process of aluminum extrusion is simple and easy however it is very significant to know why extrusion is so important. In general metals like steel and aluminum is put to use in several industries, right from automobile, to telecommunication, transport, utensil manufacturing and at times even in the toy industry. Thus, both of these metals are in huge demand and find place is almost all the major manufacturing industries in the world.

Just after steel, aluminum is the other metal which is hugely popular all over the world. This can put in a manner stating that aluminum is the second most popular metal in the globe after steel. The former is widely available, has impressive properties, and is affordable, light weight, can withstand high temperatures and so on. And above all the aluminum extrusions involved in getting different shapes and forms for suppliers is cost-effective and simple. Both in US and Europe building industry and the telecom as well is highly dependent on aluminum extruded products. These products find a number of usages and are used in many applications.

So, what is aluminum extrusion? This is a process through which aluminum is given certain shapes and forms. It starts with the hot cylindrical billet of aluminum which is pushed through a shaped die. The billet is cut from DC cast log and placed in heated container (450°C – 500°C). When pushed through the die the metal flows through the steel die. The die is placed at the other end of the container. Now, once the log passes it produces a section, this can be cut into shapes either in long length or short. The section is cuts according to the customized demands of the clients since the log is meant to be used for any particular industry. In certain extrusion process rectangular shaped billets. In this process only wide section sized extrusions are produced. This again depends according the demands of the supplier.

Aluminum extrusion is done for several kinds of industry and these aluminum extruded products are very commonly used in building industry. In this industry you can use aluminum in prefabricated houses/building structures, window and door frame systems, curtain walling, roofing and exterior cladding, and shop fronts. Besides, they also find place in the telecommunication and transport industry. In transport industry aluminum extruded products are found in rail vehicles, marine applications, airframes and for vehicles on the road.

So, what makes aluminum so popular? It is the versatility and the flexibility of the material that turns in so popular. Since aluminum is high temperature resistance and is corrosion resistant as well it is used to make utensils and is also used on transport vehicles. Besides, it is strong even though it is light weight and thus it is used in airframes.

So, if you are out there still deciding on selecting aluminum extruded products or some other metal you can give your votes to this metal as it is affordable and durable as well. No more second thoughts to this go ahead with aluminum extrusion and the products.

Anil is executive in an Aluminum Extrusions India Company and here he shares here views on extruded aluminum products and its varied other features and uses

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How Does A MIG Welder Work?

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The Metal Inert Gas or MIG welder has been developed since the 1940s and has become the choice way to weld. It uses a procedure called gas metal arc welding (GMAW). It is a relatively simple process. It uses a welding gun to control the feeding of a wire, also known as the electrode, and distributes a stream of inert or semi inert gas over the join to protect the process.

These days the most common gas to be used is the semi inert gas known as carbon dioxide as this is check and works effectively on most metals. Gases such as argon is also used when working on metals such as aluminum as it produces fewer splatters, giving a better finish.

The GMAW process has many more benefits compared with other types of processes. One of these advantages is that the gun has a trigger to control the electrode, allowing you to have more control and position the tip without the danger of striking an arc by accident. Once it is in the place you want, all you have to do is flip down your helmet and pull the trigger.

The shielding gases which are either inert (for a better result) or semi inert (cheaper) are used to protect the join and smooth and clean the joins. That way there is no need to clean off any slag. The process also allows work to be performed at reduced amps, so it can be used for thinner metals and sheet metal. A DC current is always used for this as using alternating currents does not provide a steady arc reducing the effectiveness of the job.

It also lets you adjust the amps, the voltage and the wire feed speed allowing you to have total control over the weld result. There is a valve on the handle that can control the flow of gas as well.

If you want you can also use a MIG welder even without the gas to shield the join. The process is called flux cored arc welding (FCAW). This process uses a wire that has a hollow core that is filled with flux to produce a clean join. This allows you to work outdoors as you don’t need the shielding gas. As a result, the flux core wire is hotter and can be used for thicker joins. A resulting problem is that you will need to clean the slag from the join.

MIG welders are used to join tin, zinc, copper, aluminum, tin, brass and steel. There are also a lot of different configurations of MIG welding wires to choose from. It allows you to get the best combination for almost any situation. If you are on a limited budget and only want to purchase one welder and still be able to work on a variety of metals, the MIG welder is seen by many as the best one to go with.

Check out more information on how to use MIG welders. If you are looking at MIG welders for sale check out this advice on features to look for, so you get the right one for your needs.

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Nuts and Washers – Choosing the Right Type for Your Project

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Even the smallest tools and supplies play a huge role in the construction industry. Nuts and washers, for instance, are two small yet very important parts. These are forms of fastener bolts and function by securing the screws in place. Machines, furniture pieces, and other structures frequently exposed to vibrations need these fasteners. Without nuts and washers, the screws can come off and the machine will break apart. This can lead to grave damage to properties and even serious injuries.

This article will discuss the features of nuts and washers and the available types. The following information will be helpful when you are planning to start a construction project that requires screws.

Nuts are oftentimes hexagonal in shape. Hex nuts are the most common types and are used in many general-purpose products. This fastener has a threaded hole in the center. Washers, on the other hand, are simpler types of fasteners. They are usually flat and are available in different shapes and sizes. Similar to nuts, they function by fastening screws and acting as spacers. Steel and plastic washers are the most used types. Steel types help prevent deterioration of two joint metal objects due to electrical contact. Plastic washers are common in valves and faucets.

Since construction projects require the exact types of nuts and washers, you need to choose the right items. The following are some specific types of nuts and washers and their uses.

Nuts

Locknuts. This type is best suited for items that are prone to vibration. They provide resistance to the force of vibrations. They also come in different styles but most of them serve the same purpose.

Wing nuts. This nut type comes with two “wings.” These features make it easier to adjust even with the use of bare hands. This type is ideal for construction projects that need frequent tightening or loosening.

Square nuts. This type usually has a larger surface than hex nuts. This feature makes it easier to grip using wrenches. In some cases, workers weld square nuts to machineries.

Slotted nuts. People also call these castle nuts because of its resemblance to a castle tower. This is also an efficient tool in projects where vibration may take toll on the efficiency of the material. It prevents movement when you fit a pin through the slots on the nut and through the hole in the bolt.

Types of Lock Washers

Spring lock washer. This type of washer also provides efficient vibration resistance. When you want to purchase the right lock washers, you have to consider the size that you need. You have to know the minimum thickness, the inside and outside diameters.

Spherical washer. It has a male and female part. Their sections fit together and are the ideal type for dealing with misalignments.

Tooth lock washer. This type lock washer comes in different teeth types namely, internal (for a cleaner appearance), external (for best locking), internal-external (for electrical grounding), and countersunk external (for round screw heads).

Nuts and washers are usually available in your construction supply store. You can also get these materials online along with other supplies such as beam and column anchors, and concrete inserts. Search for a reliable supplier to get the best materials.

Markus Amsel is researching on the many uses of nuts & washers and column anchors for construction projects.

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Pick The Right Screw For The Job

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To the untrained eye, one screw by a good screw manufacturer is as good as another, but those with a little more awareness have a better chance of realising that choosing the right screw for a particular job can mean the difference between a project succeeding and failing.

The industrial and construction sectors have literally hundreds of different types of screws and fasteners to select from; each type suited for a particular usage e.g. lubricated timber decking screws for quicker driving into outdoor decking, self-drilling screws for the convenience of not having to drill pilot holes and even screws that work specifically with the mechanical properties of plastics.

Before you can choose the best screw for a job you should consider the characteristics you desire in a screw such as:

  • Does it need to be waterproof to avoid corrosion from moisture?
  • Does the screw head need to be flush with material once it’s screwed into place?
  • Does the screw need to be protected from vandalism or unauthorised removal?
  • Is the screw to be used in wood, metal or perhaps plastic?
  • What length of screw is required?

For different types of material there tends to be a different type of screw. Take the following as examples:

  • Wood screws – designed to perform best in all types of wood including hardwood, MDF and chipboard. Smaller screws have less chance of splitting wood, but if you’re using larger screws and/or working near the end of a piece of wood then it’s often safer to drill a pilot hole first.
  • Floor screws – these will cope with the issue of different expansion rates so are best used for securing timber or chipboard to steel supports. Made by a process that ensures a hard exterior whilst retaining a tough, flexible core.
  • Self-drilling screws – designed for convenience as only a screwdriver is required. These screws drill their own holes and form their own mating threads ensuring the best fit in a single attempt.
  • Timber decking screws – specially designed to deal with outdoor conditions with durable, protective coatings.
  • Frame anchor screws – designed for fixing window and door frames made from PVC-U, wood or aluminum directly to brickwork without the need for plugs or nylon anchors.

A general rule of thumb for determining an appropriate length of you should look for a screw length that will allow two-thirds of its length to be embedded into the material being fastened to. So, for example, if you’re fastening a 1-inch thick piece of timber to a wooden post then you should be looking at embedding 2-inches of the screw into the post. That means you would require a screw length of 3-inches.

All good screw manufacturers will be able to advice on the appropriate screws for your task. The important thing is to appreciate that not all screws are the same and that using the right screw can mean a secure installation, whilst the wrong screw can mean in an accident waiting to happen. A professional and trustworthy screw manufacturer to assist you in your screw needs is very important.

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Insight Into Power Amplifier Classification and Buying Tips

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An amplifier converts the signals of low energy into high energy of the same type.

The pa amplifier is a part of subwoofer speaker system. A pa amplifier fully enhances the sound quality and helps to provide a better sound experience. Amplifiers specifications are, signal gain, efficiency and output power. The amplifier power output is always measured in watts.

The stereo pa amplifier can easily handle volume peaks and speaker efficiency. The pa amplifier is seen as the one that produces loud sounds. The pa amplifiers take the incoming electrical signal and magnify it to a level where it drives a loudspeaker. These are classified based on following several classes.

Class A amplifiers: These can be operated at full power and used for low distortion and detailed music reproduction.

Class B amplifiers: can be operated only in the presence of incoming signal and are more energy efficient than Class A. The output power of Class B is usually switched off and on, these amps are subject to higher levels of distortion than Class A.

Class A/B amplifiers: The third category and are called transistor or the solid-state amplifiers and combine best characteristics of Class A and B amplifiers.

Class D amplifiers: These pa amplifiers are fully on or off. Such type of amplifiers process the incoming analog signals into digital form, which consists of high-frequency pulse wide modulations (PWM).

These can theoretically operate at 100 percent efficiency and use far less power than the traditional linear amplifiers.

Out of these classes the majority of amplifiers at present are based on technology called Class-D which can offer higher power efficiency than Class-A or Class-AB technology based amplifiers.

Whenever one plans to buy pa amplifiers, it is advisable to seek proper professional help from sound technicians. The most important point to be kept in mind is to know whether the loudspeakers are compatible to amplifiers. The power input should be in control otherwise it might create too much of complications in the music systems.

When choosing it, its output wattage should be properly checked in.

The other important factor is the total harmonic distortion or THD. There is no such amplifier which is can give ideal amplified signal because there are error components which distort the signal to certain degree.

The other parameter to be looked upon is the signal-to-noise ratio. It signifies the amount of hum and noise the amplifier can add up to the audio signal.

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Reasons to Use Compaction and Recycling Equipment

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The largest environmental polluters in today’s world are industrial corporations. Most of the global environmental issues which are regularly in the news are a result of manufacturer’s irresponsible waste management. Extensive disposal of chemical toxins and medical rubbish in the oceans and unrestricted noxious atmospheric pollution, such as carbon monoxide, are the main cause of the current ecological crisis. This is the main reason why industrial corporations should make heavy use of compaction and recycling equipment.

Everybody produces waste; consumer households, small businesses and governments but the industrial corporations create the majority along with toxic by-products and greenhouse gasses and need to take action. Waste management can be defined as the processing, collection, transport, recycling or disposal, and monitoring of waste materials. Waste management techniques are mostly undertaken to diminish the consequences of waste on health and the environment.

Developed countries such as America and most of the European countries now have a code of behaviour for waste management but much of the developing and more populated countries around the world have no regulations regarding the environment at all. Those nations which have mandatory environmental waste policies also tend to concentrate more on small household and local recycling than corporate industrial recycling of rubbish. Nevertheless large industrial corporations should implement best practice waste recycling and compaction policies on their own without government intervention.

The primary cost of putting compaction and recycling equipment in place may be high, but these firms need to take into account the long-term benefits that they will receive. By using compaction and recycling equipment for their industrial waste they can get rid of the cost of clearance by eliminating their landfill placement requirements, and potentially produce more raw materials for their manufacturing uses in the future.

Additionally, if a company chooses to recycle they could increase their business as customers who know and respect the company’s recycling policy buy from them rather than from the competition who do not endorse compaction and recycling. These days being environmentally friendly is extremely trendy and companies that implement a recycling program can only create positive publicity which in turn can create more business for the clever, conscientious and up-to-date firm.

Industrial firms with strategic long-term vision always tend to do better than companies with outdated views.

Currently using environmentally friendly schemes such as compaction to reduce waste and recycling is advocated to avoid ecological disaster. This means that industrial companies need to evolve accordingly to guarantee their long-term success. Inflexibility and unwillingness to use new and advanced technologies and equipment will prevent these firms from being able to sustain themselves in the future.

Industrial companies must take the initiative and implement greener waste management schemes to reduce or recycle their waste products in order to avoid being penalised and eventually maybe going out of business. The most realistic way to do this is by investing in the compaction and recycling equipment available on the market today, which will enable them to enjoy a cleaner, enhanced and increasingly productive future.

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Types of Pneumatic Cylinders

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Pneumatic cylinders are a type of mechanical appliance that makes use of power generated from compressed gas to create a force in reciprocating linear motion. They are also sometimes referred to as air cylinders, as in “pneuma” meaning air. Much like in hydraulic cylinders, a force is exerted into the piston which propels it towards the desired direction. In these devices, the piston is actually a cylinder or a disc, and the force developed by it is transferred by the piston rod to the object that is to be moved. Pneumatics is occasionally preferred by some engineers as they are much cleaner, quieter and doesn’t require much space for the storage of fluids.

Depending on the purpose for which they are used, these cylinders come in a variety of shapes and sizes. This is also applicable to the kind of material used to construct these cylinders. They can be made out of steel, stainless steel, aluminum and nickel-plated brass. Choice of materials is mostly dictated by the humidity, temperature, specific stroke length and the amount of loads.

There are different types of pneumatic cylinders in use in a wide variety of industrial and commercial arenas. Some of them have been discussed below in brief.

Single-acting cylinders

Single-acting cylinders or SAC makes use of pressure that results from compressed air to create a unidirectional driving force, usually towards the outside, and a springing motion to get back to its original position. In most cases, these cylinders have very limited extension because of the space taken up by the compressed spring. Another flip side of single-acting cylinders is that a portion of the force is always lost as it attempts to push itself against the spring.

Double-acting cylinders

Double-acting cylinders or DAC makes use of air pressure to move in extend as well as retract strokes. These cylinders are comprised of two ports which lets the air in; one for instroke and the other one for outstroke. The stroke length for double-acting cylinders is not limited. This type of cylinder is not however without its flaws. The piston rod may buckle and bend over time and precise calculations should be carried out before working with these cylinders.

Telescoping cylinders

Telescoping cylinders or telescopic cylinders come in either single-acting modes or double-acting modes. It makes use of a piston rod that is placed within a few hollow stages of ascending diameters. Once activated, the piston rod along with each of the successive stages “telescopes” out like a separate segmented piston. This type of pneumatic cylinder design allows for much longer strokes than what can be achieved by a single-stage cylinder of same retracted or collapsed length. However, its segmented piston design increases the chances for piston flexion. For this reason, these type of telescoping cylinders are mainly reserved for applications where its piston has to go through minimal side loading.

 

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Chuck by CHANDOX

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CHANDOX was established in 1983 and we have been absorbed in marketing our serial products about chucks all over the world with either our own brand, CHANDOX, or the ways of OEM. The three concepts of our company are Quality, Design and Manufacture. We are awarded the eighth “Small and Medium Enterprise Innovation Research Award” in 2001. In addition, CHANDOX focus on training and educating human resources as well as installing advanced equipments and measuring instruments. We make use of our own well-equipped factory building to produce our chuck products and other related accessories with the innovative and continuing improving manufacturing technologies, hoping that we can offer our best chucks to meet all the requirements of our customers and achieve the mission of becoming an evergreen enterprise. Contact us now!