Category Archives: Packaging

Airless Container Packaging Technology

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The choice of an airless bottle wasn’t an impulsive decision for many brand marketers nowadays. These companies wanted to block oxygen in order to conserve the integrity of its preservative-free formula. The act was in keeping with the brand’s commitment to trade cosmetic and medicinal products, but it also enabled the brand name to position itself well in the consequence of new regulations.

 

Many companies are releasing products with little or no preservatives, producing formulations especially sensitive to contamination. At the same time, older populations have demanded more and more advanced formulations to battle the marks of aging. These formulas tend to utilize sensitive ingredients, which also involve the protective cover by an airless container.

 

This airless packaging technology enables us to counter a future regulation prohibiting and to stay one step ahead in a niche market. There are a lot of different airless technologies that classify as airless packaging.

 

The most popular system is a piston system. A piston package is a bottle with a piston at the bottom that goes up. The advantage of a piston package is that you’ve a piston inside, but you don’t actually see it. Bag-in-bottle technology is another airless option. As the name suggests, this technology uses a bag that collapses as the product is used up. Bag-in-bottle systems are not as common, and are used more for specialty products that possess exceptional barrier needs or require something other than a cylindrical or oval shape.

 

Airless technology provides brands with additional benefits against traditional containers. The main difference is that there is no dip tube in airless but instead a diaphragm that rises to evacuate the product. The product is emptied almost 100 percent as the diaphragm moves up the bottle. This percentage usage is also a great marketing guide besides for packaging that is sustainable with less waste. A controlled dosage is also crucial benefit of moving towards airless packaging. It also offers hygienic benefits. The need for more hygienically packaging is also a great driver, as once product is expelled, it doesn’t flow back in the unit.

 

All airless container (airless bottles, jar, tube) comes with a fitting cap and airless pumps that can be customized to accomplish any creative object through decoration techniques such as in-mold coloration, anodizing, spray frosting, hot stamping and silk screening.

 

Airless Bottle

Aecopack Airless Bottle Series

As the experienced plastic containers manufacturer, Living Fountain Plastic Ind. Co., Ltd. is specializing in producing kinds of products including airless bottle, trigger sprayer, treatment pump, pumice pump, fine mist sprayer and more. Need more information, welcome to contact with Living Fountain for more airless bottles details.

 

 

Article Source: http://EzineArticles.com/5159960

Basics of the Liquid Filling Machine

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The preferred liquid filling machine in a factory is certain to depend on a variety of factors. It not only has to match the type of liquid and bottle, but should also complement the current budget and future growth. Here are a few things to help identify the right liquid filling machine:

 

Type of Liquids

 

A major consideration with the filling machine relates to the type of products that are being bottled. Liquids can be sticky, thick and semi-fluid in consistency, so it is essential to use a machine that matches. For instance, the thick liquid is best paired with the piston filling machine and the thin liquid goes well with the gravity filling machine. There are some liquids that can satisfactory use the same machine, but it generally benefits to always stick to the specific type of machinery to complement the product.

 

Unique Characteristics

 

There are plenty of liquids that can change consistency or thickness as the local temperature starts to change. Other liquids can feature particulates, such as liquid soaps and salad dressings. Any liquid with a unique characteristic can have an impact on the preferred type of filler. For the thick liquids like spaghetti sauce with pieces of mushrooms or vegetables included it is certain to benefit from a piston machine because it has the wide pathway. Using the wrong machine can soon lead to blockages, which means the problematic and slow filling process.

 

Type of Container or Bottle

 

The type of container or bottle is a further consideration in choosing the preferred piece of machinery. For instance, the clear bottle is often paired with the overflow filler to achieve the consistent fill levels. This gives the most attractive look when placed on the store shelves. Also, the size of the bottle will have an impact on the type of filler nozzle to use.

 

Bottles to Fill Per Hour

 

The level of automation varies with the different filling machines. The machine is built to be fully automated, semi-automatic or a tabletop. The fastest fill option is the automated machines that are significantly faster than the alternatives and require minimal operator interaction once the work is underway. The semi-automatic has a much slower production rate because it is necessary to manually switch on the filling process and clear the filled bottles as required. The preferred liquid filling machine should have the ability to meet the production demands for the size of a particular business.

 

Discover more about the piston filling machine and the labeling machine for the most efficient production line. Try to visit the website of KWT Machinery Systems Co., Ltd. to obtain the information you need.

 

 

Article Source: http://EzineArticles.com/9719517

What are Sprayer or Pump Output and How are They Measured?

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Pumps and sprayers commonly have a unit of measure specification – referred to as “output” , which is commonly measured in mcl, ml, or cc. Output determine how much fluid is dispensed each time the pump or sprayer is actuated.

 

MCL, or microliters, is a liquid unit of measurement that is equivalent to 1/1,000 ml, which is pretty small. It is commonly used to indicate fine mist sprayers and regular mist sprayers output.

 

Say you have a fine mist sprayer that has an output of 180 mcl; this would mean that for each spray action, you will get 180 microliters of liquid each time you actuate the sprayer.

 

Lotion pumps and some trigger sprayers, on the other hand, have a larger output capacity so the output measurement is measured in cc or ml. For most, lotion pumps have an output range of 0.5cc-4cc. Some high output pumps have output range of 4cc – 8cc.

 

When choosing the correct sprayer, it is important to understand your product so that you can properly determine the sprayer output for maximum results.

 

Living Fountain Plastic Ind. Co., Ltd. is a professional manufacturer and exporter of Cosmetic Packaging. Our products including trigger sprayer, lotion pump, cream pump, dispenser pump, pumice pump, fine mist sprayer, etc. If you have any questions about our products, please feel free to ask Living Fountain!

 

Article Source: http://www.oberk.com/packaging-crash-course/quick-question-monday-what-is-sprayer-or-pump-output-and-how-are-they-measured

Packaging Machinery: Bottle Rinser – About Bottling Beverages Packaging

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From bottled water to sports drinks, juices, spirits and soda, there are a multitude of thirst quenching products on the shelves from which consumers can choose. But the way those products make their way into the bottles can vary depending on a number of different factors. Below are a few of the beverage choices available to the thirsty consumer, along with a brief explanation of some of the common machinery used to package the products.

 

Bottled Water

 

Arguably, one of the simplest packaging lines to create is the bottled water line. This is in part because almost all bottled waters are packaged in a nearly identical manner. A typical bottle of water will be packaged in a 16.9 ounce clear plastic bottle, with a flat, screw on cap and a wrap label. Repetition leads to simplicity and efficiency, so that many bottled water packaging systems will look nearly identical.

 

Bottle rinsers will be used to remove dust and debris from containers before the filling process in most applications. These packaging machines remove contaminants that may be left over from the manufacture of the bottle or that may accumulate during transport or storage of the bottle. Once rinsed, overflow filler can almost always be found after the container cleaning equipment. The overflow filler allows for a level fill on each and every bottle, which can be important when dealing with clear bottles.

 

Level fills create an appealing shelf appearance when the product reaches the customer. After the fill, either a spindle capper or chuck capper will normally be found, either of which will tighten the screw on cap consistently and reliably. Finally, a pressure sensitive labeling machine will wrap the label around the bottle, again allowing for consistent and reliable packaging. The loading and unloading of bottles may differ, with some using automated equipment and others using manual labor and the water treatment used may vary depending on the source. But the rinse, fill, cap and label applications will almost always be similar to those noted above. Using this basic bottled water system as the norm, we can look at some other popular beverages and the differences that are required when it comes to packaging machinery.

 

Carbonated Drinks

Carbonated beverages may present the biggest deviation from what we term the norm for this article. The unique filling machine used for carbonation is known as counter pressure filler. In general terms, the counter pressure filler will pressurize the container being filled and replace oxygen with CO2 to keep a beverage fizzy. Adding carbonation to a beverage will normally require a carbonator and a chiller, as low temperatures are also a necessity for carbonation. Other packaging machinery may vary as well, as carbonated beverages are more likely to use a variety of different bottle or can materials, come in various sizes and use different closures. While spindle and chuck cappers might still be used, as well as a pressure sensitive wrap labeler, carbonated beverages may use unique closures and labels that require a different type of machine. However, the biggest difference lies in the filling equipment and the counter pressure filler.

 

Alcohols or Spirits

 

Again, with alcohols and spirits the bottle size and shape may differ more than would be seen with bottled water. But surprisingly, much of the equipment may be the same. Overflow fillers can work with alcohol or distilled spirits, though gravity fillers may also be a popular choice. Capping machines may also be unique, in that bartop corkers are popular for corks, T-corks and other stopper type closures. Capsule spinners are also somewhat unique to alcohols and spirits, though they may be seen on olive oils, sauces and some other products. These extra machines will use heat or a spinner (for plastic or tin capsules, respectively) to provide tamper evidence and aesthetic value to the product. The biggest difference, however, will be the sensors used in the vicinity of the fill area on the packaging line. Many distilled spirits lines will use intrinsically safe sensors, floats, pumps and other components near the fill zone, to protect against the flammable properties that come with these products. Remote control panels will also be set up outside the fill area for safety purposes as well.

 

Thick Beverages and Particulates

 

Some creamy drinks or drinks with higher viscosities (without carbonation) may require a different type of filling machine, moving away from overflow and gravity fillers. The same is true of beverages with pulp or other particulates, like those found in some juices. Both pump fillers and piston filling machines are manufactured to handle higher viscosity products and the principles allow for particulates to pass through in a consistent manner. Different pump types and piston sizes will be used depending on the particulate size and product fill size. Other than the filling machine, other equipment will stay pretty standard, but will also show more variation than the bottled water line simply due to a wider range of product and package characteristics.

 

Of course, there are many other beverage types on the market, with new products emerging nearly every day. Other features of beverage packaging lines may include sanitary equipment to keep the product safe, as well as hot fills when pasteurization is necessary. While almost all beverage lines will include some type of bottle rinser or other container cleaning machine, other lines will incorporate unique machinery, such as the capsule spinner for distilled spirits. Though some similarities and consistencies have been pointed out for specific beverages in this article, it is always a good idea to speak directly with the machine manufacturer to ensure that the best equipment is built for and given packaging project.

 

KWT Machine Systems Co., Ltd. is the leading packaging manufacturer in Taiwan. We provide water and air cleaning systems, those are use in food filling applications to ensure food safety. The bottle rinser can utilize compressed air, wash liquid to clean or sanitize your containers prior to filling. If you have any interest in bottle rinser, welcome to browse our website or contact with KWT via email or phone.

 

 

Article Source: http://EzineArticles.com/8490351

Outstanding PVC Shrink Film Machine Manufacturer – Jumbo Steel

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Welcome to the professional manufacturer of PVC heat shrink film machines – Jumbo, providing high quality shrink film machines, and also having good reputation with high quality and high efficiency products and the best services. Furthermore, we have strong R&D team to keep improving our heat shrinkable film making machines to meet the highest standard of our clients. JS 336 model PVC shrink film machine is one of the high quality products that Jumbo takes pride in. Having a simple introduction about JS 336 model below:

 

JS 336 PVC Shrinkable Film Production Equipment
JS 336 PVC Shrink Film Machine

Screw Dia.: 55mm

Lay Flat Width: 200-700 mm

Output: 30-60 kg/hr.

 

PVC Shrink film offer many excellent benefits, such as glossiness, high transparency, durability, water resistance and easy control of shrinkage. They have been applied to a wide variety of product packaging, such as foodstuff, beverage bottles, sporting goods, etc.

 

Over 25 years, Jumbo Steel has dedicated itself to the research of production technology for shrink film machine. We have made great improvements in product prescription and machine performance, upgrading the quality and efficiency of PVC shrinkable films. We have a strong background and engineering experience for whole-plant planning and equipment supply. Jumbo Steel PVC shrinkable film production equipment has been sold worldwide, and has earned a reputation for its superior machine and outstanding production know-how.

 

In addition to supplying the most dependable machinery, we also place emphasis on the technological support and complete production upgrades. This allows our customers to start up or resume production very quickly.

 

Jumbo Steel has a proven tradition of pursuing excellence and improving the PVC Shrinkable Film industry, and it will continue to develop its engineering capabilities and raise industry standards.

 

If you need more information about Shrink Film Machine series, welcome to visit the website of Jumbo Steel to learn further details about our products. Any questions you have are also welcomed to contact with us.

 

 

Jumbo Steel Machinery Co., Ltd.

No. 4, Road 12, Taichung Industrial Park, Taichung, Taiwan.

Tel: 886-4-23590788(Rep)

Fax: 886-4-23590567

E-mail: sales@jumbosteel.com.tw

How Do Trigger Sprayer Bottles Pump Fluid?

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Trigger sprayer bottles are an extremely useful type of machine and an excellent demonstration of basic plumbing principles. A spray-bottle head is made up of only a few parts. It has a trigger lever, which activates a small pump. This pump is attached to a plastic tube that draws cleaning fluid from the bottom of the reservoir. The pump forces this liquid down a narrow barrel and out a small hole at the gun’s muzzle. The hole, or nozzle, serves to focus the flowing liquid so that it forms a concentrated stream.

 

The only complex element in this design is the fluid pump, and it’s about as simple as they come. The main moving element is a piston, housed inside a cylinder. Inside the cylinder, there is a small spring. To operate the pump, you pull the trigger back, pushing the piston into the cylinder. The moving piston compresses the spring, so when you release the trigger, the piston is pushed back out of the cylinder. These two strokes of the piston, into the cylinder and out again, constitute the entire pump cycle.

 

The downstroke, the piston pushing in, shrinks the area of the cylinder, forcing fluid out of the pump. The upstroke, the spring pushing the piston back out, expands the cylinder area, sucking fluid into the pump. In a spray bottle, you need to suck cleaning fluid in from the reservoir below and force it out through the barrel above. In order to get all of the fluid moving through the barrel, the pump must only force the fluid up — it cannot force the fluid back into the reservoir. In other words, the fluid must move through the pump in only one direction.

 

The device that makes this possible is called a one-way valve. A trigger sprayer bottle has two one-way valves in the pumping system: one between the pump and the reservoir and one between the pump and the nozzle. Typically, the valve between the pump and the reservoir consists of a tiny rubber ball that rests neatly inside a small seal. The sides of the seal are angled so that the ball won’t fall through. Depending on the design, either gravity or a small spring holds this ball against the seal so that the water passageway is blocked off when you are not pumping. When the piston moves out (when you release the trigger), the expanding area of the cylinder sucks on the fluid below, pulling the ball up out of the seal. Since the ball is lifted up, fluid is free to flow from the reservoir. But when you squeeze the trigger, the outward force of the moving fluid pushes the ball into the seal, blocking off the passageway to the reservoir. Consequently, the pressurized fluid is pushed only into the barrel.

 

Living Fountain Plastic Ind. Co., Ltd. is the professional trigger sprayers manufacturer in Taiwan. We manufacture various products including treatment pump, dispenser pump, shower pump, PET preform, PP bottles etc. If you are interested in and need further details about trigger sprayer series products, welcome to visit the website of Living Fountain to learn more information. And feel free to contact us.

 

 

Article Source: http://home.howstuffworks.com/question673.htm

The Secrets of Canning Machines

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Canned foods are something that almost no one is willing to live without. Ever since the manufacturing of canned foods began in the late 1800’s, people have been relying on them as a way to keep vegetables and fruits for longer periods of time. The invention of the canning machine helped revolutionize this idea making canned foods available on a large scale.

 

Canning machines took traditional canning from the kitchen to the factory. Instead of using glass canning jars, canning machines typically used aluminum or metal cans to can food for lasting freshness. They are made to withstand canning multiple cans throughout the day without the user having to stop the process to add water to a canning pot. Instead, this machine and others each carry out a process similar to the processors completed within a pressure canning pot.

 

Canning machines work in stages with each stage corresponding to a step that is carried out within a canning pot. There is a part of the machine that fills the can while another part of the machine seals a can. Afterwards, another part of the canning machine uses heat and pressure to force excess air from the cans prior to a permanent seal being applied to the cans.

 

There are 3 specific pieces that belong to the canning machine. They are:

 

  • The Seamer
  • The Filler
  • The Labeler

 

There are various types of canning machines available on the market today. The type of machine that you buy depends are different factors; amount to be canned, size of the cans, type of food being canned. Although there are some canning machines that can produce canned foods in a variety of sizes, these are more expensive and more prone to breaking down. This is usually the result of canning a variety of sizes throughout the day.

 

Because they are put under stress and force every day, canning machines tend to be made of reinforced steel making them extremely heavy. This also helps in supporting the machine by providing structural strength that can be used on a long term basis.

 

Not all canning machines only use metal cans, and there are some using glass jars as well. These machines are made especially for working with glass and shouldn’t be used with metal cans.

 

Most canning machines are controlled by computers; however, there those which are operated by 2 or more people. These canning machine operators are in control of each aspect of the machine. Training on these machines can take up to 6 months depending on how much time a company is willing to spend on training.

 

Canning machines can be bought by companies and by individuals. However, they are generally more practical for use in a factory setting because of the size and weight. The average canning machine weighs in excess of 300 pounds. There are also better suited for a factory because of the speed of output which increases profit while lowering cost.

 

SHIN I Machinery Works Co., Ltd. is a high quality Food Canning Machines manufacturer in the industry. In food canning machines series, we provide automatic seamer and automatic filler for customers. If you are interested in or need further information about canning machines, welcome to visit our website and feel free to send inquiries to SHIN I.

 

Article Source: http://www.homecanningguide.com/2013/02/the-secrets-of-canning-machines/

 

What’s Inside A Fine Mist Sprayer and How Does It Work?

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The plastic Fine Mist Sprayer is common for personal care and cleaning products that deliver a fine mist spray when the consumer is dispensing the product. Remember, there are hundreds of unique designs that could require different components then what we are showing here, but this article will give you a general idea of what makes a Fine Mist Sprayer work and how it can turn a stream of liquid into a mist.

 

These are the components that go into a Fine Mist Sprayer:

 

  1. Dust Cap: Often made of PP plastic and very often produced in clear, the dust cap serves as a dust cover and safety cap that protects the actuator from gathering dust and prevents an accidental actuation. To help the package stands out on the shelf, the dust cap can be produced in stock or custom color.

 

  1. Actuator: Commonly made of PP plastic, this is the component that consumer pushes down to spray the product out of the bottle. Different than an actuator on a Lotion Pump, the actuator of a Fine Mist Sprayer has internal components including an insert to create the specific misting pattern of the product being sprayed. Some Fine Mist Sprayers have locking features that prevent accidental dispensing.

 

  1. Actuator Insert: This tiny component consists of channels that the liquid flows through to create the mist pattern. This insert fits on the exterior of the actuator in many cases, and it is the part where the product exits the sprayer.

 

  1. Closure: The component that holds the entire assembly together onto the bottle. It is often made of PP plastic, and can come with many surface finishes or designs – including rib side, smooth, matte, or glossy finishes. A Metal Overshell can also be applied in some cases to further enhance the shelf appeal of the package. This component should have an industry standard neck finish such as 18-410, 20-410, 24-415, etc.

 

  1. Gasket: The external gasket serves as a compressible seal that seals the closure onto the land area of the bottle to prevent leaks. Depending on the product / chemical makeup, different gasket materials are required and it is a critical component that must be tested to ensure compatibility. It can be customized with different materials such as BUNA, Neoprene Rubber, Plastic Rubber, and LDPE.

 

  1. The Mechanism: commonly consists of many components such as the piston, housing cap, stem, spring, seal, and the overall housing, this is the part that transfers the product from the inside of the bottle to the actuator. Commonly speaking, the spring compress as the actuator is pressed downward, drawing the product through the dip tube to the interior of the housing. Subsequent actuation pumps the liquid upward through the piston towards the actuator and exits out of the pump via the actuator insert.

 

  1. Dip Tube: the long, thin plastic tube that extends the reach of the sprayer to the bottom of the bottle. Different than the dip tube of a Lotion Pump, which is often thicker, the dip tube of a Fine Mist Sprayer is often bent slightly to allow it to reach the bottom of the push up area of the bottle and cut either in a “V” shape or at the angle to avoid clogging.

 

The output of a Fine Mist Sprayer is often measured in mcl (micro-liter) or cc and is often offered in a range between 0.12 – 0.18cc.

 

Would you want to obtain more information about fine mist sprayer? If you want, welcome to visit the website of Aceo-Pack which provides various plastic products such as trigger sprayer, lotion pump, and plastic bottles and so on products. Any questions you have are also welcomed to contact us!

 

Article Source: http://www.oberk.com/packaging-crash-course/whats-inside-a-fine-mist-sprayer

 

Must Know Before Buying Cosmetic Jars

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There are many online suppliers which offer cosmetic jar for professional businesses or manufacturers. There are all kinds of containers and you will definitely find one that suits your purpose. Of course, when you buy these products, you must check the product with the packaging in order to check out whether the two are compatible.

 

You can purchase the glass cosmetic jars which are offered by online traders in a huge selection in small kits with caps or even in wholesale cosmetic jars which can be purchased in bulk by manufacturers.

 

These glass bottles are available in colors and also as clear bottles. You can, alternatively, buy glass jars and glass vials too. The jars are available in all shapes and cap options and the vials too are in various forms to suit different types of cosmetics.

 

There are also various types of plastic cosmetic jars and one can easily select from a wide range of plastic jars, vials, hinge top containers, boxes, bags, tubes and even pails or drums. You can also select by means of color, the shape of the container or even by the material in this case.

 

These can be purchased in small kits or even in bulk and you can even pick the clear and natural color. There are many types of material in the plastic range such as PVC, PET, HDPE, LDPE and you can choose these too as per your requirements. For shapes, they offer round, cylindrical, oval, and so on.

 

You can also purchase wholesale cosmetic jars in the form of plastic or glass jars and bottles. Many of them don’t make any minimum order stipulations for whole sale containers and the manufacturers even offer discount pricing. Many of the traders offer two different types of prices, one for the individual items and another for the full case purchase.

 

Many cosmetic businesses are in need of sample size containers and they can avail of the cosmetic sample containers which are offered by many online stores. These are available in plastic, glass and even in metal containers. Sampling is the best way to entice and capture the attention of your prospective customers and these can be bought from many online traders in fewer than 2 oz. in size.

 

With so many different options of cosmetic jars available in the online market, shopping for your wholesale or smaller needs is very simple and can be done very quickly too.

 

Looking for the best cosmetic jars? We help direct you to the container of your dreams! For any further inquiries, please don’t hesitate to contact with Pin Mao Plastic Industry Co., Ltd. We are delighted to hear from you.

 

 

Article Source: http://EzineArticles.com/5764993

No Mess Cosmetic Packaging

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When we buy cosmetics, we seldom give thought to the cosmetics packaging; we simply buy one we like and throw it in our cosmetic bag when we get home. This habit tends to lead to frantic searches when we decide we need a particular item. With a little slower response when choosing our favorite cosmetic, we can alleviate the problem by choosing one by reaching for the one that is designed in its own separate carrying case. This type of cosmetic packing removes the mess of cluttered cosmetic bags and prevents damage to the contents.

Many of these cosmetic packagings come in small tins where the cosmetics are already layered for easy use. You can find the eye shadow, blush, powder, and lipstick or lip gloss right there in one hand by flipping the little tins around or opening up a lid over a shared compartment. These handy cosmetic packaging can be tossed into your purse, and be ready when you need them. They snap tightly shut so there is no spilling down into your purse and all over the other items.

These cosmetic packaging with different cosmetics in one container generally do not cost much more than the price of purchasing them separately; in fact you can generally save money, because you will not be losing them, or spilling them. The amount of time saved from not having to constantly root around looking for each one is also a wonderful advantage.

These cosmetic packaging are also great when travelling, one less item to carry or worry about leaving behind or misplacing in a hotel room. They slip easily into a purse or side pocket of a handbag, or suitcase. For that exciting weekend away it is so bothersome to put on your evening clothes to only discover you have left the cosmetic bag at home. Now the easy storage of these cosmetic packaging can be appreciated when you reach into your purse and find just what you needed right there at hand. The tight fitting closures of these cosmetic packaging also keeps the contents in a fresher state and extends the life of the product.

They are easy to find at your local retailer. They are kept on the shelf with all the other cosmetics, and are advertised as being convenient cosmetic packaging. You can also buy on-line for easy shopping. Cosmetic packaging often come in sets for different skin tones, and complimenting color schemes that allow the wearer to have that polished, finished look like the one a professional makeover would provide. Keep these handy cosmetic packaging in mind, the next time you are shopping for new cosmetics.

Visit boxcoop.com for your custom retail packaging services for your products. We print and manufacture cosmetic packaging boxes, candle boxes and soaps.

Article Source: http://EzineArticles.com/?expert=J._F._Lucero
Article Source: http://EzineArticles.com/4841684