Tag Archives: collet chuck

Understanding CNC Collet Chucks

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When considering the purchase of a CNC lathe or turning center, it is important to ensure that the workholding system is matched to both the machine’s capabilities and the type of work that it will be doing. For example, the workholding system for a large-bore oil-patch lathe that will be machining pipe threads is probably not going to be the right solution for a high-speed multitasking machine making hip joints.

 

Many CNC lathes and turning centers come equipped from the factory with a standard workholding system consisting of a three-jaw power chuck, a hydraulic actuating cylinder and a drawtube. The hydraulic cylinder is fixed to the rear end of the machine’s spindle, while the chuck is mounted to the front side, or working side, of the spindle. These two components are typically connected together via the hollow steel drawtube that passes through the spindle bore.

 

The opening and closing of the chuck jaws is accomplished through the axial motion of the hydraulic actuator’s piston. As the piston slides back and forth, the drawtube moves in unison, driving a wedge-shaped plunger within the chuck body. This plunger converts axial motion to radial motion, causing the jaws to open and close. The amount of gripping force that the jaws apply to a workpiece is directly related to the actuator output force and is easily regulated with a pressure valve.

 

As a universal workholding device, a three-jaw chuck functions well for many common turning applications. It can hold a range of part sizes is capable of operating at reasonable rotational speeds and achieves good accuracies—particularly when the jaws are bored in place.

 

However, there are many applications where a jaw chuck is not the best workholding option, which has led to the development of a range of alternative solutions. The most common among these is the CNC collet chuck.

 

A CNC collet chuck mounts to the working side of a CNC lathe spindle in the same manner as a three-jaw chuck and uses the machine’s existing hydraulic cylinder and drawtube for actuation. The installation of a collet chuck usually requires the fitment of an intermediate adapter between the chuck and drawtube to compensate for thread and position disparities. This adapter is custom machined for the specific lathe/chuck combination and is normally included in the price of the collet chuck.

 

Choosing the Right Collet Chuck

 

Choosing the right collet chuck begins by identifying the spindle nose of the machine on which the chuck will be mounted. All CNC lathe spindle noses follow international standards that clearly define the mounting interface dimensions. Common spindle nose configurations for the North American market include A2-6, A2-8, and 140 mm.

 

The next step is to determine the chuck’s required capacity, based upon the size of the parts that need to be held. For bar feeding applications, it is customary to match, or slightly exceed, the machine’s drawtube bore size.

 

Once the spindle mount and required capacity have been identified, the selection can be further narrowed based on specific features and benefits of the various models, including pullback versus dead-length operation; external clearance dimensions; RPM capability; and setup time requirements.

 

When properly matched to a machine, bar feeder and application, CNC collet chucks provide an economical and effective way of holding material less than 4 inches in diameter. Because collet chucks are generally matched with a bar feeder, some of which have magazine storage and are designed to maintain consistent gripping force at high speeds, they are the workholding choice for lights-out operations.

 

Di Chun Iron Work co., Ltd. is the experienced collet chuck manufacturer in the industry. We also provide a variety of quality power chucks, hydraulic cylinders, and chuck jaws. If you need more information about collet chucks and more products, welcome to visit our website or contact with Di Chun directly!

 

Article Source: http://www.productionmachining.com/articles/understanding-cnc-collet-chucks

 

Tips of Collet Chucks Use

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The collet chuck is often taken advantage of by some CNC owners. By this I mean that they are ignored quite often and this can present problems down the road for the operator. Some issues which may arise are tool breakage, poor cut quality and even worse, damage to your expensive spindle.

 

Collet chucks are made of spring steel and the more often a tool change is made the more the collet chuck expands leaving the tool to slip and shift around.

 

The most important portion of the collet chuck is the mouth, which is located at the bottom end from where the tool extends. This area is important because all the lateral pressure taken by the tool must be evenly distributed on all sections of the collet chuck for it to be true or concentric. Not colleting the tool in perfect alignment results in tool breakage.

 

I made of a short set of rules which can help you avoid any problems, achieve good cuts and actually extend the life of your router bits.

 

Right Ways of Collet Chuck Use:

 

  1. Always change and throw away your collet chucks after machining for 400-500 hours. This is 3 months’ time in a normal two-shift operation.

 

  1. You can tell if you require replacement if there are any markings or abrasions on the inside of the collet chuck or on the tool itself. This indicates slippage of the router bit inside the collet chuck.

 

  1. When inserting the bit into the collet chuck do not let the flute fadeout portion of the tool extend into the collet chuck. Insert the shank of the bit 80% into the collet chuck and you will have perfect concentricity.

 

  1. Each time you make a tool change, clean the inside of the collet chuck and the tool itself. Do not use a petroleum based lubricant as it will only act as a magnet for all the dirt and dust by the residue it leaves behind.

 

Rigidity and concentricity are the key elements in any routing application. The simple process of properly colleting router tools, maintaining collet chucks, and replacing them at regular intervals will safeguard the productivity of the operation and insure that the finish of parts is not jeopardized.

 

Autogrip is a professional and experienced manufacturer of collet chucks. If you are interested in collet chucks and other related products, welcome to visit our website to get more information and feel free to contact us!

 

 

 

Article Source: http://EzineArticles.com/5142205