The Aluminum Die Casting Process and The Growth of Die Casting Industry

The casting process implements a steel mold often capable of producing tens of thousands of castings in rapid succession. The die must be made in at least two sections to permit removal of castings. The casting cycle begins with the two die halves are clamped tightly together by the die casting press. Molten aluminum is injected into the die cavity where it solidifies quickly. These sections are mounted securely in a machine and are arranged so that one is stationary while the other is moveable. The die halves are drawn apart and the casting is ejected.

 

Die casting dies can be simple or complex, having moveable slides, cores, or other sections depending on the complexity of the casting. Most machines use mechanisms actuated by hydraulic cylinders to achieve locking. Others use direct acting hydraulic pressure. Die casting machines, large or small, very fundamentally only in the method used to inject molten metal into the die.

 

What Are The Advantages Of Aluminum Die Casting?

There are many reasons aluminum is the most commonly cast non-ferrous metal in the world. As a lightweight metal, the most popular reason for utilizing aluminum die casting is that it creates very lightweight parts without sacrificing strength. Aluminum die casting parts also have more surface finishing options and can withstand higher operating temperatures than other non-ferrous materials.

 

Aluminum die cast parts are corrosion resistant, highly conductive, have a good stiffness and strength-to-weight ratio. The aluminum die casting process is based on rapid production that allows a high volume of die casting parts to be produced very quickly and more cost-effectively than alternative casting processes. Aluminum die casting has become the favored option for buyers worldwide. Characteristics and Advantages of Aluminum Die Castings include:

 

  • Lightweight and Durable
  • Good Strength-to-Weight Ratio
  • Great Resistance to Corrosion
  • Excellent Electrical Conductivity
  • Fully Recyclable and Reusable in Production

 

Aluminum Die Casting Product Segmentation

The popularity of aluminum has expanded to many applications around the world today, driving competitive market shares primarily for its distinctive features such as lightweight; corrosion resistance, high electrical and thermal conductivity, high stability for complex shapes and high tensile strength. The transportation sector is the largest end-use segment for this industry. The increasing emission laws by the government regulatory authorities, along with consumer demand for a higher fuel-efficient vehicle is developing a necessity for aluminum casting. An example of increased operations for the industry includes the replacement of iron and steel components in a vehicle with lightweight high-quality aluminum in order to increase the fuel efficiency. The aluminum die casting product is ideal for electronic connectors and housings die to its excellent electrical performance and shielding properties, even in high-temperature environments.

 

Another sector regarding the aluminum die casting demand includes building and construction in developing economies particularly in the Asia Pacific region. Aluminum Die Casting is associated with the creation of products including windows, cladding, curtain walling, prefabricated buildings, shop partitions, and fittings. Also, aluminum die casting products are used in aerospace operations or airplanes all around the world. The aerospace industry wants to produce a denser and larger quality product at lower costs for these air-frame components as aircraft continue to grow in size along with population rates.

 

According to Transparency Market Research, the Asia Pacific region accounts for over the half the share in the global market for aluminum castings. In the years ahead, the region is expected to further increase its share by pulling in the maximum Compound Annual Growth Rate of 5.3% during the forecast period between 2017 and 2025, and the powerhouse of China taking most of the credit. This market region is expected to become US $22.67 bn by 2025. Another important driving force includes the regions of Europe and North America in the global market for aluminum castings. While Europe is expected to register a Compound Annual Growth Rate of 5.1% during the forecast period to become worth US $9.45 bn, and the North America regions is expected to rise at a Compound Annual Growth Rate of 4.9% to become worth US $4.22 bn by the end of the year 2025. The statistics provided in this article express the importance in future Aluminum Die Casting growth for global production needs.

 

If you have requirement of aluminum die casting parts, I recommend you to visit Champion H&C Inc. – they are the professional aluminium die casting manufacturer in Taiwan. With years of experience, they can provide and custom best-quality die casting products for customers. Now, contact with Champion H&C to get more information of die casting services!

 

Article Source: https://www.phbcorp.com/what-is-aluminum-die-casting/

Growing Impact of Aluminum Die Casting Parts in Various Industries

Die casting aluminum is mostly used in large manufacturing units. This process is very much acclaimed for its reliability and strength. Used in various industries they are cost effective in nature and immensely cater to the demand of users. Their advent can be seen more in aerospace industry where precision and quality is vital. Components made from casting aluminum are solid in nature and are resistant to harsh weather condition. Product crafted from aluminum is mostly used in aviation and commercial industries. Of immense potentiality these aluminum die casting products gel with other metals and offer flexibility by all means.

 

Aluminum die casting parts are comparatively better than plastic injection molded parts. Tag for quality, it bags excellence in all manufacturing endeavor. These aluminum parts are a natural shield for RF and EMI and prevent radio frequency. Stronger and stiffer casted aluminum parts are more stable dimensionally and are resistant to heat. With high degree of permanence these aluminum parts are with highest tolerance and finest finish. Ensuring more uniformity and dimension accuracy, aluminum die casting parts have drawn attention of the users. Its applicability in aircraft industry mark safety by all means. Light in weight and durable at high temperature these die casted products are of huge benefit to aviation industry which includes aircraft seats, components for the passenger cabin or baggage compartment etc.

 

This technology is marked for its high quality and utilitarian parts. Used in making electronic devices like cell phones and MP3 players, digital cameras and flat screen monitors and many others they also form an important part of construction industry. Aluminum casting is known for producing precision parts in high volume at low costs. While ensuring good surface finish they eliminate the need of post machining. Manufactured under strict supervision of experts, die casted aluminum parts ensure impeccability and comply with the international standard. Owing for superior attributes, these casted parts are commonly used in electrical, telecom, automobile and plastic industries. When it comes to strength and weight zinc casting parts offers best pact.

 

Aluminum die casting is used in number of industries because of its marked quality and excellent trait. Need of various industries this process lower cost and ensures productivity. As of you know how these aluminum die casting parts are useful, you can easily choose to avail them online. By browsing internet you can get handful suggestions and opt for the best that suits your need.

 

Champion H&C Inc. is an expert of Zinc, Aluminum, Magnesium Alloy tooling and mold design. We can provide superior quality aluminum die casting parts and various services to meet clients’ demands. If you need further information about our company, welcome to visit our website and send inquiry to Champion!

 

Article Source: http://EzineArticles.com/5856003