Growing Impact of Aluminum Die Casting Parts in Various Industries

Die casting aluminum is mostly used in large manufacturing units. This process is very much acclaimed for its reliability and strength. Used in various industries they are cost effective in nature and immensely cater to the demand of users. Their advent can be seen more in aerospace industry where precision and quality is vital. Components made from casting aluminum are solid in nature and are resistant to harsh weather condition. Product crafted from aluminum is mostly used in aviation and commercial industries. Of immense potentiality these aluminum die casting products gel with other metals and offer flexibility by all means.

 

Aluminum die casting parts are comparatively better than plastic injection molded parts. Tag for quality, it bags excellence in all manufacturing endeavor. These aluminum parts are a natural shield for RF and EMI and prevent radio frequency. Stronger and stiffer casted aluminum parts are more stable dimensionally and are resistant to heat. With high degree of permanence these aluminum parts are with highest tolerance and finest finish. Ensuring more uniformity and dimension accuracy, aluminum die casting parts have drawn attention of the users. Its applicability in aircraft industry mark safety by all means. Light in weight and durable at high temperature these die casted products are of huge benefit to aviation industry which includes aircraft seats, components for the passenger cabin or baggage compartment etc.

 

This technology is marked for its high quality and utilitarian parts. Used in making electronic devices like cell phones and MP3 players, digital cameras and flat screen monitors and many others they also form an important part of construction industry. Aluminum casting is known for producing precision parts in high volume at low costs. While ensuring good surface finish they eliminate the need of post machining. Manufactured under strict supervision of experts, die casted aluminum parts ensure impeccability and comply with the international standard. Owing for superior attributes, these casted parts are commonly used in electrical, telecom, automobile and plastic industries. When it comes to strength and weight zinc casting parts offers best pact.

 

Aluminum die casting is used in number of industries because of its marked quality and excellent trait. Need of various industries this process lower cost and ensures productivity. As of you know how these aluminum die casting parts are useful, you can easily choose to avail them online. By browsing internet you can get handful suggestions and opt for the best that suits your need.

 

Champion H&C Inc. is an expert of Zinc, Aluminum, Magnesium Alloy tooling and mold design. We can provide superior quality aluminum die casting parts and various services to meet clients’ demands. If you need further information about our company, welcome to visit our website and send inquiry to Champion!

 

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Aluminum Die Casting – A Closer Look at Its Finer Nuances

The introduction of aluminum die casting goes back to 1914, when aluminum was invented for the first time. Though die casting was developed way back in the 1800s, yet only alloys of various compositions of tin and lead were used. However, aluminum revolutionized the whole concept of this amazing process.

 

Aluminum is Ideal for Die Casting:

 

The reason for the growing popularity of aluminum in die casting aluminum industry is for its lightweight and anti-corrosion properties. Apart from that, this metal possesses high dimensional stability for complex shapes and thin walls. High thermal and electrical conductivity, as well as ability to withstand high temperatures have made aluminum die casting a much-preferred option these days.

 

Cold Chamber Machines and Aluminum Die Casting:

 

Usually cold chamber machines are used for die casting aluminum, aluminum come with high melting points. The process involves pouring molten metal into a ‘cold chamber,’ or cylindrical sleeve. This can be done either manually by a hand ladle or by an automatic ladle. The next step involves sealing the cold chamber port and forcing metal into the locked die at high pressures with the help of a hydraulically operated plunger.

 

Automated machines in Die Casting:

 

Die casting aluminum these days have improved a lot and manual operations have rightly replaced automated quality control. Today there are many different types of machines utilized in die casting method, which can make your work easy, save your time and increase your productivity. While some die-casters use different tools to lubricate dies, ladle metal into cold chamber machines others use them to integrate other functions like quenching and trimming castings.

 

Even for adjusting Casting machines and assuring steady castings there are microprocessors these days. You can obtain metal velocity, shot rod position, hydraulic pressure and other data through these machines. Finally, all these helps in proper statistical analysis in quality control.

 

Proper designing for quality Die Casting:

 

Apart from using automated machines, for getting the right Aluminum Die Casting products it is necessary to have a great team of designers who take proper care to collaborate with casting experts. This is an essential prerogative during the early stages of designing in order to get a quality final product eventually. This also helps in cutting down unnecessary expenditures during the tooling and the production phase in Aluminum Casting. Designing and proper planning always results in proper execution, which in turn provides products that are of quality and have longer shelf life. This applies to Zinc Casting as well.

 

Champion H&C Inc. is an expert in Zinc, Aluminum, Magnesium Alloy tooling and mold design and manufacture. We provide professional skill suggestion in Mold design to our customer that can reduce risk and save more time in trial mold step, special in save cost. Our service is in Precise tooling design, tooling manufacture, Accurate test tool and Fixture, which will be requested by Optical Insulation, Electric, Computer Parts, RF, IA products, Optic, Varies Connector and Industrial Component.

 

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What Do You Know About Gravity Die Casting?

With sand casting the mold is broken up after each casting operation, but with the process known as gravity die casting, the mold also called a ‘die’ is manufactured from metal, and can be used a large number of times. This means that the die is much more expensive to make, than an expendable ‘one use only’ mold. An intermediate technique makes use of semipermanent molds, which are made of gypsum plaster or fireclay, which can be used repeatedly for a limited number of castings. With gravity die castings, the most widely used materials for die-making are cast iron, steel, and heat resisting alloys of iron. For some specific purposes other materials are used to manufacture the dies, and these can include, aluminum, copper or graphite. A metal die can produce smooth castings with a clean surface, and a very high dimensional accuracy. Gravity die castings require very little or no final machining or other finishing treatment. The service life of metal dies can vary in terms of the number of castings it can produce, and this depends on certain factors such as the casting material, the thermal metal shock resistance of the die material, the temperature at which it is poured, and the casting method employed.

Many different details need to be taken into consideration when designing the pattern from which the die is made. For instance the pouring-gate system and risers need to be considered so that the walls of mold allow a quenching action upon the molten metal so it van solidify more rapidly than in sand casting. Also the die must be provided with channels at the joints and air vent holes to allow air from the hot metal to escape from the interior of the die. The die must also be constructed so it will not restrict the shrinkage that occurs, when the metal cools. Shrinkage can present difficulties when designing the cores which form the casting. Usually the cores are made from steel or special alloys, and sometimes compressible sand or shell cores are used.

To prevent the casting metal from sticking to the die, the die can be given an internal coating of chalk, clay, or bone ash with water glass as a binder. This mixture can be applied to the die by spraying, brushing or immersion.

With simple castings the molten metal may be poured in at the top. It should be designed to allow the molten metal to flow quickly without turbulence into all parts of the die. For metals with low melting points the die is sometimes heated to prevent premature solidification, and for metals with a high melting point, the die may have to be artificially cooled after each casting operation.

Slowly moving or tilting the die while casting can reduce turbulence and enable the metal to flow more smoothly, particularly when heavy castings are being produced. For awkwardly shaped castings, a vacuum may be applied to help the filling of the die. Slush casting, is a technique used for producing ornamental or hollow castings: the molten metal is poured into the die, and when a solid shell of sufficient thickness has formed, the remaining liquid is poured out.

Although die castings are cheaper than sand castings, the die tooling is more expensive, and an optimum number of castings need to be produced to make the process cost effective.

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Professional ductile iron provided by Cheng Feng Casting Factory

Cheng Feng Casting Factory Co., Ltd. is a professional ductile iron casting company with main product of castings for machinery industry, such as casting iron, ductile iron, gray iron casting, ductile iron casting, small iron casting products, large machine casting parts and more.

For more than thirty years, Cheng Feng has dedicated in upgrading of foundry technology to their casting iron and ductile iron products. Pursuing new frontier has long been Cheng Feng’s company policy. They commit to improve product quality and meet the clients’ strict requirement. Cheng Feng Casting offers all kind of castings services with high quality, best design and competitive price. OEM/ODM orders are accepted. Please contact us for more ductile iron casting products information.

“Quality Comes First” is not slogan. It is what makes up Cheng Feng’s competing edge in today’s turbulent competition. Looking for the reliance manufacturer of iron casting and ductile iron, Cheng Feng is you best choice. They can offer quality casting, best service and competitive price to their customers.

Not only Cheng Feng imports newest production equipments from Japan and America for top of the line products, but also they have participated Meehanite Foundry Association of Japan, to be under the supervision and guidance in foundry technology.

Furthermore, Cheng Feng sends their technicians regularly to Japan for training while they have also hired senior technician periodically from Japan to be as instructor at their plant.

 

*All iron casting products can be directly precision machined at Cheng Feng’s machining division, which will save time and money for their customers. This also makes it easier for the process management.

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Pressure Die Casting – Magic Precision

Magic Precision Inc. is a pressure die casting manufacturer in Asia founded in 1998 and backed by a family that has 40 years of experience in the toys and power tools manufacturing business.We, Magic Precision is a high-tech company including casting china, die cast zinc, pressure die casting and casting foundry etc. We operate from the world’s largest manufacturing clusters—Taiwan and coastal regions of China—and your die cast products are delivered to you directly from our factories, providing the same low cost manufacturing services long enjoyed by high volume companies. We are dedicated to providing high quality die casting and related manufacturing services at competitive prices for low to medium sized orders.Our main goals are highly efficient manufacturing processes, speedy services, perfect inspection, and quality as top priority. Magic casting foundry manufactureris looking forward to cooperating with you!

pressure die casting

pressure die casting

No. 81, Lane 245, Section 3, Shatian Rd.
Dadu Township, Taichung County, Taiwan 43241
Phone:+886-4-2698-5000
Fax: +886-4-2698-5858
E-mail: info@mgprecision.com

 

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Pressure Die Casting of Magic Precision Inc.

Magic Precision Inc. is a pressure die casting manufacturer in Asia founded in 1998 and backed by a family that has 40 years of experience in the toys and power tools manufacturing business. We are backed by a family with over 40 years of experience in the toys and power tools manufacturing business (owning two factories in China with 2,000+ workers). In addition, we offer contract manufacturing services for both secondary operations and light mechanical assemblies. Magic Precision Inc. is one of the best internationally known press die casting suppliers from Taiwan and China.If you are interested in our product lines, please always feel free to contact us without hesitation.

 

Magic Precision Inc. (Headquarters)
No. 81, Lane 245, Section 3, Shatian Rd.
Dadu Township, Taichung County, Taiwan 43241
TEL: +886-4-2698-5000
Fax: +886-4-2698-5858
E-mail: info@mgprecision.com

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