The Basics of High Speed EDM Hole Drilling

This article discusses how EDM hold drilling – designed for fast, accurate small- and deep-hole drilling applications – has become a whole new method of manufacturing molds and parts.

 

High speed EDM hole drilling was designed especially for fast, accurate small- and deep-hole drilling applications. Small holes that were once almost impossible to drill by conventional machine tools are now being performed with ease. With the capability of drilling through virtually any conductive material, the use of this technology is continually expanding.

 

Initially shops were using this technology specifically for start holes in wire EDM jobs. Because of this technology, workpiece materials are being sent out for heat treating prior to drilling the start hole. This removed two problems: (1) having to program, locate and drill the start hole by conventional machine methods in the “soft” workpiece prior to heat treat and (2) by sending the workpiece for heat treat before drilling the start hole, all the stresses were being removed from the workpiece prior to the EDM process being applied. As this process became more widely known, test burns were being done in more than just hardened tool steel; tungsten carbide, aluminum, brass and inconel were being tested. High-speed EDM hole drilling applications began to expand to mold and part manufacturing-injection nozzles, oil drain holes, hydraulic cylinders and dowel pins, as well as turbine blades, ball bearings and safety wire holes in hex nuts, to name a few.

 

Basic Features of the EDM Hole Driller Machine

  • Stainless steel work table
  • Rotating spindle
  • Drill chuck or collet system for holding electrodes
  • Ceramic or diamond guides
  • Power supply with control panel
  • Capacitor box
  • Dielectric fluid pump

 

The EDM Drilling Process

The process consists of using a precision tubular electrode (generally brass or copper) mounted into the drill chuck located on the “Z” axis and held in location on top of the workpiece by the ceramic guide. The top of the workpiece is located and the drilling depth is set. The electrode rotation is turned on and the deionized water solution, which is pressurized between 50 and 100 kg/cm2, is sent through the tubular electrode as a flushing agent. The power supply parameters are set-which normally consist of on-time, off-time, peak current and amount of capacitance. At this point, the discharge is turned on to begin the drilling cycle. At the end of the drilling cycle, the discharge is turned off and the “Z” axis is retracted above the workpiece.

 

Drilling Times

Drilling times are based on the hole size and type of material. Chart I lists a few samples for reference.

 

Chart I

Material Electrode Dia. Drill Depth Machining Time
Alloy Tool Steel .020″ 0.50″ 25 to 35 seconds
1.00″ 50 to 60 seconds
.040″ 1.00″ 55 to 65 seconds
Tungsten Carbide .020″ 0.50″ 4 to 5 minutes
1.00″ 8 to 9 minutes
Aluminum .020″ 0.50″ 40 to 50 seconds
1.00″ 90 to 100 seconds
.040″ 2.75″ 3 minutes

 

Observing the aforementioned times explains why high-speed EDM hole drilling has become an alternate method to conventional machining in mold manufacturing. In addition, this method of drilling produces burr-free holes, which results in the elimination of secondary deburring processes. Larger power supplies and drill/collet chucks have expanded the diameter range of standard drilled hole sizes from .010″ to .118″ to .010″ to .236″. EDM hole drilling can now be done on a manual, ZNC or CNC machine.

 

Today, many of the machines use distilled water as the flushing agent, which opens up new application possibilities in the medical field. With continued improvement in this technology, more and more applications are being seen on the horizon – EDM hole drilling has become a whole new method of manufacturing molds and parts.

 

If you need more information about drilling machine manufacturers or hole drilling, try to visit the website of EXCETEK, you’ll find what you need.

 

Article Source: http://www.moldmakingtechnology.com/articles/the-basics-of-high-speed-edm-hole-drilling

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Taiwan Best Selection of Offset Machine Manufacturer – Smooth Machinery

High quality printing result offset machine is the aim for all label printers. Based on Shaftless full computerized technology and wealthy experiences in intermittent field, Smooth Machinery developed the Web-fed Shaftless Intermittent feeding Offset press that is economical and quality printing press.

 

Tell You Some Advantages of Our Offset Machines

 

Shaftless technology

Independent digital multi-servo drive secures stable printing registration, speed, and ink kneading etc.

 

Intermittent technology

High profitability is for short and medium runs. Fastest job changes without standstills, minimum wastage.

 

Wet Offset litho printing technology

Temperature controlled printing unit with advanced damping system achieves state of the art printing quality.

 

Web tension control technology

Full automatic web tension control is as well as tension ratio settings for different web material specifications.

 

Registration control technology

The harmony coordination between electronic & mechanical components makes printing speed variations / stop then start printing achieves none or minimum web wastage.

 

Maximized computerized technology

Computer control maximizes functionality and ease of set up.

 

Converting technology

We convert support regular printing materials such as labels, cards, tickets, tags, boxes, lids, as well as A4 and A3 booklet printing. Converting stations can be extended with tandem or standalone hot stamping, die cutting, embossing, perforating, laminating, serigraphy, slitting and sheeting machines; and enhance the coverage of integrated effects such as RFID, security, hidden messages, scratch off, thermal transfer, tattoo, and stereography puff.

 

Basic demands

CNC production, super strict QC, and ISO and CE certifications are the starting points for SMOOTH printing machines.

 

Unexpected low investment

This “Price Rule Breaker” will shock the market and make a significant contribution to the printing industry.

 

Now, you had known some information about offset machines. If you are interested in learning deeper details about our offset machine series, welcome to visit the website of Smooth Machinery or try to contact with us directly.

 

 

SMOOTH MACHINERY CO., LTD.

No. 3 Minlong Rd., Yangmei District, Taoyuan City 326, Taiwan.

TEL: 886-3-4725667

FAX: 886-3-4726933

E-mail: info@smoothmac.com

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Basics of the Liquid Filling Machine

The preferred liquid filling machine in a factory is certain to depend on a variety of factors. It not only has to match the type of liquid and bottle, but should also complement the current budget and future growth. Here are a few things to help identify the right liquid filling machine:

 

Type of Liquids

 

A major consideration with the filling machine relates to the type of products that are being bottled. Liquids can be sticky, thick and semi-fluid in consistency, so it is essential to use a machine that matches. For instance, the thick liquid is best paired with the piston filling machine and the thin liquid goes well with the gravity filling machine. There are some liquids that can satisfactory use the same machine, but it generally benefits to always stick to the specific type of machinery to complement the product.

 

Unique Characteristics

 

There are plenty of liquids that can change consistency or thickness as the local temperature starts to change. Other liquids can feature particulates, such as liquid soaps and salad dressings. Any liquid with a unique characteristic can have an impact on the preferred type of filler. For the thick liquids like spaghetti sauce with pieces of mushrooms or vegetables included it is certain to benefit from a piston machine because it has the wide pathway. Using the wrong machine can soon lead to blockages, which means the problematic and slow filling process.

 

Type of Container or Bottle

 

The type of container or bottle is a further consideration in choosing the preferred piece of machinery. For instance, the clear bottle is often paired with the overflow filler to achieve the consistent fill levels. This gives the most attractive look when placed on the store shelves. Also, the size of the bottle will have an impact on the type of filler nozzle to use.

 

Bottles to Fill Per Hour

 

The level of automation varies with the different filling machines. The machine is built to be fully automated, semi-automatic or a tabletop. The fastest fill option is the automated machines that are significantly faster than the alternatives and require minimal operator interaction once the work is underway. The semi-automatic has a much slower production rate because it is necessary to manually switch on the filling process and clear the filled bottles as required. The preferred liquid filling machine should have the ability to meet the production demands for the size of a particular business.

 

Discover more about the piston filling machine and the labeling machine for the most efficient production line. Try to visit the website of KWT Machinery Systems Co., Ltd. to obtain the information you need.

 

 

Article Source: http://EzineArticles.com/9719517

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Taiwan Polygon Machine Manufacturing Expert – FASTCUT

“Outstanding Technology、Innovating R&D、High Precision”

 

Established in 1987, FASTCUT Machinery Co., Ltd. is specializing in manufacturing Polygon Machine and Special CNC Lathes.

 

Today, we are going to having a simple introduction of FASTCUT’s polygon machine – CY-6501/6511 model.

 

CY-6501/6511 Polygon MachineCY-6501 / 6511 Polygon Machine

 

Features:

  • Rigid construction, high performance, functions all in one.

 

  • Wide cutting range applies to even number polygon cutting, eccentric cutting, profiling cutting and 2 phases cutting etc.

 

 

If you need further details about polygon machine series, please don’t hesitate to visit the website of FASTCUT or contact with us directly for more information you need. It’s our deep honor to provide our customers high quality and efficacy.

 

 

FASTCUT Machinery Co., Ltd.

4-6, Lo Tien Lane, Feng Shu Li, Nan-Tun Dist., Taichung Taiwan.

TEL: 886-4-2479-0236

FAX: 886-4-2479-0188

E-mail: fastcut@ms35.hinet.net

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Excellent Quality RS-466 Model Straight Line Rip Saw in TRUPRO-TEC

Whether wood cutting, milling, profiling and jointing technology, TRUPRO-TEC stands for pioneering solutions in Taiwan. We are committed to ongoing quality improvement and excellence in service delivery. In order to meet all clients’ expectations and needs, we supply a comprehensive range of rip saw series, such as straight line rip saws, single- and multi- blade rip saws, thin cutting frame saw, etc.

 

Now, I’ll have a simple TRUPRO-TEC’s product introduction – about straight line rip saw.

 

RS-466

Straight Line Rip Saw

RS-466 Rip Saw

Rip Saw Features:

 

  • The extra-heavy fixed anti-kickback fingers eliminate the conventional problem of bumping between the fingers and chain, providing added safety.
  • Pressure rollers. Supported on both sides, hold stock stably and evenly.
  • The 150mm extra wide chain block provides a smooth feeding effect.
  • Variable feed speed permits the cutting of a variety of stock, hard or soft, thick or thin.
  • This improved design provides solid support when ripping large panels.

 

If you are interested in learning more information about RS-466 model straight line rip saw, visit TRUPRO-TEC’s website to check out its details. Any questions you have concerning our products, please contact with us!

 

 

TRUPRO-TEC Industrial Co., Ltd.

No.90, Alley22, Lane 428, Sec. 1, Fong Yuan Blvd. Fong Yuan Dist. Taichung City, Taiwan, ROC

Tel: 886-4-25358299(Rep)

Fax: 886-4-25332009

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Plastic Recycling Process and Plastic Recycling Machinery

Thermal depolymerization, polymer plastic. The use of the plastic is increasing now a day like water is coming in the plastic bottle and the colas are also coming in the plastic bottles. Both of the different types of drink use in a huge amount by the people and it is not only using in some countries but the usage of the plastic bottle is in huge amount in each and every country. After drinking the material from the bottle most the people throw it in the bin as they consider the empty plastic bottle as the waste.

 

The recycling of every type of the plastic is necessary because the plastic which is empty and which has no use in the world and pollute the environment in one and the other way. If the empty plastic bottle will not recycled and it if burn then by the plastic the carbon will evolved in the air which pollute the environment and is also dangerous for the human being living near the area in which this type of activity is going on. The plastic recycling can save the environment and it also effect on the consumption and making the new plastics.

 

It is also not necessarily important that if the bottle of the plastic is recycled then after the process the recycled plastic will not use in making the same type of the commodity again. Once the plastic is recycled the is melted it can be used in making the different commodities like the plastic of the pet bottle is recycled then the chair of the plastic can be made through that re cycled plastic. Recycling is important because it also affect the cleanliness of the city. Especially the recycling of the pet plastic bottle is more important as the pet bottles after consumed is throw in the waste and is seen in the third world countries that the bottle made of the plastic can be found on the ground.

 

One of the challenge faced in recycling of the plastic is that as compare to the glass the recycling of the plastic need long process and so it require the time and the plastic recycling machinery rather that it is the fact that after the recycling of the plastic it is more useful than the glass or any other thing with which the same things can made. The structure of the plastic bottles are very intense type of the structure as it is made up of the polymer plastic so that the heating is not enough to melt the plastic it need more process than simple heating the bottle in the machine like one again the example of the glass is consider.

 

As there are many type of the plastic so that before the plastic goes in the recycling it should be categories. The plastic is categories on the level of the polymer used in making the plastic. The process in recycling is monomer recycling then thermal depolymerization and last step is heat compression.

 

Song Ming Machinery Industries Co., Ltd. is the pre-eminent plastic recycling machinery manufacturer and also provides waste plastic recycling plant, granulator, shredder, high speed mixer, vertical cooling blender, PVC compounding line, EVA, TPR, PVC, rubber & masterbatch pelletizing plant, PET bottles washing, crushing, & separating system and others.

 

In order to supply the best recycling machinery to the valuable customers, Song Ming strains every nerve to constantly upgrade the designs, products and knowledge of plastic recycling machine. They are proud of their superior standard of recycling machinery that keeps them being one of the leading companies in the recycling machine industry. Please feel free to ask them any further information or send your requirements to them.

 

 

Article Source: http://EzineArticles.com/5715408

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How to Succeed with Smart EDM Operation

The benefits of EDM have become clear to many mold manufacturers throughout the past several years. It allows for the super-precise machining of delicate, complex parts and hard-to-machine materials, and eliminates downstream operations such as polishing and deburring. Still, some moldmakers may not be getting the most from their EDMs. Several factors can contribute to the success of EDM or be detrimental to the process.

 

Choosing the Right Machine

First and foremost, machine selection is a huge part of operational efficiency in EDM. Depending on the application, moldmakers can choose from wire, drilling, sinker or some combination of the three.

 

  • Wire EDM:

Choose a machine with the latest cost-saving features. For example, some machines have an operational mode that minimizes wire consumption by slowing down the wire feed. The right wire EDM can also help manufacturers save on energy and consumables, with features that control and optimize dielectric fluid volume and pressure, pump and filter operation, and resin consumption.

 

  • Drilling EDM:

Moldmakers should look for machines that combat hole tapering—otherwise known as bullet nosing. To avoid this common problem, machines must not only use high-quality electrodes, but also feature a power supply with a low unload voltage—ideally less than 35 volts. This maintains a high speed, but reduces wear and tear on electrodes. The right type of dielectric fluid can also combat bullet nosing. Try tap water with the appropriate additives instead of de-ionized water.

 

These are ideal for cavity and rib machining, and as with wire EDM, selecting the correct machine is the key to productivity. Features such as c-axis, lateral servo, high-speed jump and state-of-the-art power-supply technology can reduce electrode wear and improve productivity. CNC sinkers with high-speed spindles can also perform the same job as an EDM drilling machine, but at a much smaller hole diameter and with more precision.

 

When it comes to purchasing any type of EDM, remember to consider its control technology. Many machines now have sophisticated software that incorporates 3-D modeling, which can significantly improve ease-of-use and operator efficiency.

 

Maintaining EDM Performance

Proper preventative maintenance is crucial in keeping EDM machines running as efficiently and economically as possible. Operators need to check and maintain consumables—such as power feeders, filters and resin—regularly to prevent unstable, inaccurate machining.

 

Cleanliness can also affect an EDM’s performance. Contaminants such as sludge, dirt and spray from dielectric fluid as well as burrs can compromise filter life, cause corrosion and reduce overall accuracy. Check and clean the worktable, lower arm and head, seal plate, conductivity sensor, fan cooler, filter pump and auto-threader to maintain peak performance. Also be sure to keep the machine well lubricated.

 

Check the power feed and ground cables regularly. Problems with them are the number-one cause of speed loss in EDM machines. The wire transport system, rollers, bearings and flush cups are other elements of the machine that are often the culprit of faulty performance.

 

Summary

With the pressures to compete on a bigger and more global scale, moldmakers have been forced to do more with less. Increasing productivity while lowering costs is a goal on every mold manufacturer’s list. Fortunately, the opportunities to succeed and grow with new EDM technologies—and several tried-and-true best practices—have never been greater.

 

OSCAMRAX has been totally dedicated to design and manufacturing of electrical discharge machines and CNC sinker EDM. If you are interested in learning further details about EDM, welcome to browse our website or contact with us directly!

 

 

Article Source: http://www.moldmakingtechnology.com/articles/how-to-succeed-with-smart-edm-operation

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The History of Barbed Wire

Life in the American West was reshaped by a series of patents for a simple tool – barbed wire – that helped ranchers tame the land. Patents for improvements to wire fencing were granted by the U.S. Patent Office, beginning with Michael Kelly in November 1868 and ending with Joseph Glidden in November 1874, that shape the history of this tool.
Barbed Wire

THORNY FENCE VS. WILD WEST

The swift emergence of this highly effective tool as the favored fencing method changed life in the Wild West as dramatically as the rifle, six-shooter, telegraph, windmill, and locomotive.

 

Without fencing, livestock grazed freely, competing for fodder and water. Where working farms did exist, most properties were unfenced and open to foraging by roaming cattle and sheep.

 

Before barbed wire, the lack of effective fencing limited farming and ranching practices, and the number of people who could settle in an area. The new fencing changed the West from vast and undefined prairies/plains to a land of farming, and widespread settlement.

 

WHY USE WIRE?

Wooden fences were costly and difficult to acquire on the prairie and plains, where few trees grew. Lumber was in such short supply in the region that farmers were forced to build houses of sod.

 

Likewise, rocks for stone walls were scarce on the plains. Barbed wire proved to be cheaper, easier, and quicker to use than any of these other alternatives.

 

MICHAEL KELLY – FIRST BW FENCING

The first wire fences (before the invention of the barb) consisted of only one strand of wire, which was constantly broken by the weight of cattle pressing against it.

 

Michael Kelly made a significant improvement to wire fencing, he twisted two wires together to form a cable for barbs – the first of its kind. Known as the “thorny fence,” Michael Kelly’s double-strand design made fences stronger, and the painful barbs made cattle keep their distance.

 

JOSEPH GLIDDEN – KING OF THE BARB

Predictably, other inventors sought to improve upon Michael Kelly’s design; among them was Joseph Glidden, a farmer from De Kalb, IL.

 

In 1873 and 1874, patents were issued for various designs to compete against Michael Kelly’s invention. But the recognized winner was Joseph Glidden’s design for a simple wire barb locked onto a double-strand wire.

 

Joseph Glidden’s design made barbed wire more effective, he invented a method for locking the barbs in place, and invented the machinery to mass-produce the wire.

 

Joseph Glidden’s U.S. patent was issued November 24, 1874. His patent survived court challenges from other inventors. Joseph Glidden prevailed in litigation and in sales. Today, it remains the most familiar style of barbed wire.

 

BW IMPACT

Living patterns of the nomadic Native Americans were radically altered. Further squeezed from lands they had always used, they began calling barbed wire “the Devil’s rope.”

 

More fenced-off land meant that cattle herders were dependent on the dwindling public lands, which rapidly became overgrazed. Cattle herding was destined to become extinct.

 

BW & WARFARE & SECURITY

After its invention, barbed wire was widely used during wars, to protect people and property from unwanted intrusion. Military usage of barbed wire formally dates to 1888, when British military manuals first encouraged its use.

 

During the Spanish-American War, Teddy Roosevelt’s Rough Riders chose to defend their camps with the help of barbed fencing. In turn-of-the-century South Africa, five-strand fences were linked to blockhouses sheltering British troops from the encroachment of Boer commandos. During World War I, barbed wire was used as a military weapon.

 

Even now, barbed wire is widely used to protect and safeguard military installation, to establish territorial boundaries, and for prisoner confinement.

 

Used on construction and storage sites and around warehouses, barbed wire protects supplies and persons and keeps out unwanted intruders.

 

Jiu Tai Precision Industries Corp offers barbed wire machine, welding equipment, and welding machine etc. If you have any barbed wire machine or welding machine questions, please fill out our information form and we will send you any additional information you may need. Enjoy your visit

 

Article Source: https://www.thoughtco.com/history-of-barbed-wire-1991330

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Selecting Plasma Welding Machines

Plasma welding machines have become quite popular today. These machines have reduced their price also. There are many who are going out to purchase plasma cutting machines today. The machines cut electrically conducting metal with the help of a high velocity ionized gas that is brought out of a nozzle. The high velocity of ionized air turns into plasma as they conduct electricity from the nozzle. This plasma is used to cut the metal sheet as it comes into contact with it. The metal sheet is melted and cut along the desired line of cut with the help of this machine. This process is widely used in the industry today. This is a perfect method of cutting steel and non-ferrous material. This method is used by amateurs today too as it is easy and much more efficient than normal cutting tools.

 

There are certain guidelines that you should stick to when you are going to purchase a plasma cutting tool. Not only will this enhance your knowledge about the product but it will also help you make an informed decision about the product that you are going to purchase. The first factor that you need to consider when you are buying such a tool is the thickness of the material that you are going to be working with. For a material with high thickness you should go for a machine that has a high amperage rating. The higher the amperage rating the thicker metal you can cut. However, if you are working with thin sheets of metal then you can go ahead with a low amperage machine. The next thing that you should remember is the cutting speed or the production rate. If you require high rates of production or high cutting speeds, then you should go for a machine that has again, a high amperage rating. Lower amperage rating would mean lower cutting speeds. However, in thinner metal cuts, the quality of the cut is reduced. The optimal cutting speed would be obtained from a machine that has high amperage rating.

 

The pilot arc of the plasma welding machine often conducts with the air to produce high frequency. This sometimes causes problems with other electrical equipment that are around the machine. Therefore make sure that you manage enough space between the machine and the plasma cutting tool. This will ensure that your other equipment does not get damaged with the electricity that is conducted in the air while the machine is operational.

 

When selecting a plasma welding machine, you should be sure to view a product demonstration and also make a number of test cuts till you are satisfied with the machine. You should always try to go for a cutting machine that has a high pilot arc. This will give you more control over your work and would increase the quality of the work. Always purchase from a reputed manufacturer. Most of the manufacturers today provide total consumer support so you will have no problem with the machine afterwards.

 

MAY SHUAY specializes in manufacturing and marketing of high efficient and labor-saving turn key automatic welding equipment. We offer customers the options of laser welding machine, seam welders, precision plasma welding machine, inverter TIG welders, MIG welders and plasma cutting machine. Our variety and complete line of welding machines offer customers a one stop shopping selection. Welcome to browse our website to learn further details about plasma welding machine or other welders. Feel free to contact with May Shuay.

 

 

Article Source: http://EzineArticles.com/6108553

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Packaging Machinery: Bottle Rinser – About Bottling Beverages Packaging

From bottled water to sports drinks, juices, spirits and soda, there are a multitude of thirst quenching products on the shelves from which consumers can choose. But the way those products make their way into the bottles can vary depending on a number of different factors. Below are a few of the beverage choices available to the thirsty consumer, along with a brief explanation of some of the common machinery used to package the products.

 

Bottled Water

 

Arguably, one of the simplest packaging lines to create is the bottled water line. This is in part because almost all bottled waters are packaged in a nearly identical manner. A typical bottle of water will be packaged in a 16.9 ounce clear plastic bottle, with a flat, screw on cap and a wrap label. Repetition leads to simplicity and efficiency, so that many bottled water packaging systems will look nearly identical.

 

Bottle rinsers will be used to remove dust and debris from containers before the filling process in most applications. These packaging machines remove contaminants that may be left over from the manufacture of the bottle or that may accumulate during transport or storage of the bottle. Once rinsed, overflow filler can almost always be found after the container cleaning equipment. The overflow filler allows for a level fill on each and every bottle, which can be important when dealing with clear bottles.

 

Level fills create an appealing shelf appearance when the product reaches the customer. After the fill, either a spindle capper or chuck capper will normally be found, either of which will tighten the screw on cap consistently and reliably. Finally, a pressure sensitive labeling machine will wrap the label around the bottle, again allowing for consistent and reliable packaging. The loading and unloading of bottles may differ, with some using automated equipment and others using manual labor and the water treatment used may vary depending on the source. But the rinse, fill, cap and label applications will almost always be similar to those noted above. Using this basic bottled water system as the norm, we can look at some other popular beverages and the differences that are required when it comes to packaging machinery.

 

Carbonated Drinks

Carbonated beverages may present the biggest deviation from what we term the norm for this article. The unique filling machine used for carbonation is known as counter pressure filler. In general terms, the counter pressure filler will pressurize the container being filled and replace oxygen with CO2 to keep a beverage fizzy. Adding carbonation to a beverage will normally require a carbonator and a chiller, as low temperatures are also a necessity for carbonation. Other packaging machinery may vary as well, as carbonated beverages are more likely to use a variety of different bottle or can materials, come in various sizes and use different closures. While spindle and chuck cappers might still be used, as well as a pressure sensitive wrap labeler, carbonated beverages may use unique closures and labels that require a different type of machine. However, the biggest difference lies in the filling equipment and the counter pressure filler.

 

Alcohols or Spirits

 

Again, with alcohols and spirits the bottle size and shape may differ more than would be seen with bottled water. But surprisingly, much of the equipment may be the same. Overflow fillers can work with alcohol or distilled spirits, though gravity fillers may also be a popular choice. Capping machines may also be unique, in that bartop corkers are popular for corks, T-corks and other stopper type closures. Capsule spinners are also somewhat unique to alcohols and spirits, though they may be seen on olive oils, sauces and some other products. These extra machines will use heat or a spinner (for plastic or tin capsules, respectively) to provide tamper evidence and aesthetic value to the product. The biggest difference, however, will be the sensors used in the vicinity of the fill area on the packaging line. Many distilled spirits lines will use intrinsically safe sensors, floats, pumps and other components near the fill zone, to protect against the flammable properties that come with these products. Remote control panels will also be set up outside the fill area for safety purposes as well.

 

Thick Beverages and Particulates

 

Some creamy drinks or drinks with higher viscosities (without carbonation) may require a different type of filling machine, moving away from overflow and gravity fillers. The same is true of beverages with pulp or other particulates, like those found in some juices. Both pump fillers and piston filling machines are manufactured to handle higher viscosity products and the principles allow for particulates to pass through in a consistent manner. Different pump types and piston sizes will be used depending on the particulate size and product fill size. Other than the filling machine, other equipment will stay pretty standard, but will also show more variation than the bottled water line simply due to a wider range of product and package characteristics.

 

Of course, there are many other beverage types on the market, with new products emerging nearly every day. Other features of beverage packaging lines may include sanitary equipment to keep the product safe, as well as hot fills when pasteurization is necessary. While almost all beverage lines will include some type of bottle rinser or other container cleaning machine, other lines will incorporate unique machinery, such as the capsule spinner for distilled spirits. Though some similarities and consistencies have been pointed out for specific beverages in this article, it is always a good idea to speak directly with the machine manufacturer to ensure that the best equipment is built for and given packaging project.

 

KWT Machine Systems Co., Ltd. is the leading packaging manufacturer in Taiwan. We provide water and air cleaning systems, those are use in food filling applications to ensure food safety. The bottle rinser can utilize compressed air, wash liquid to clean or sanitize your containers prior to filling. If you have any interest in bottle rinser, welcome to browse our website or contact with KWT via email or phone.

 

 

Article Source: http://EzineArticles.com/8490351

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