Protect Your Diesel Forklift Trucks from ‘Bad’ Fuel

Tackling chemical effects, water and microbes

Diesel is one of the materials handling industry’s most basic requirements, but like other fuels it deteriorates with age. Chemical degradation, contamination with water and infestation with microbes can turn it into an unhealthy cocktail that damages your forklift trucks and your operation.

 

At best, ‘bad’ diesel reduces the efficiency of your lift trucks’ performance. At worst, it causes serious and expensive damage. If you think you can avoid this by buying only ‘good’ diesel, you are mistaken. The changes that turn good diesel bad usually take place on your own premises.

 

Suppliers of diesel in the EU and other economically developed regions are governed by rules on its quality, content and storage, so you can expect it to reach you in good condition. Always buying from a supplier with a good reputation lessens the risk of careless handling and storage in the supply chain from the refinery to your business. The differences between brands of diesel tend to be in the mix of additives used.

 

The problems

Even under the best conditions, chemical activity will eventually change the nature of stored diesel. The products of that chemistry include solid materials which form a slimy layer on surfaces and sludge at the bottom of tanks. Water is bad news for engines on its own, but it also encourages microbial growth which speeds up the chemical degradation.

 

Let’s look at each of those interacting factors in turn to see where they come from and what effect they have. As soon as diesel is exposed to air it reacts chemically. This starts off chain reactions that result in more and more undesirable molecules and solid breakdown products. As well as causing blockages, these substances are often corrosive. If you store diesel, they can become a problem within a few months – and even sooner if water and microbes increase their production.

 

Diesel can become ‘wet’ through leaks in storage tanks and absorption from a moist atmosphere. Water in diesel is directly damaging to some engine components and it interferes with fuel combustion. It also reduces the fuel’s lubricating effect, exposing engines to excess wear and damage. In a metal storage tank, water can lead to corrosion and further contamination. In addition, the presence of water helps microbes to thrive.

 

Diesel is an organic substance which can be used as food by a variety of bacteria, fungi and yeasts. Arriving via the air, in moisture or from a contaminated supply, these microbes can multiply hugely. Their acidic by-products, along with the slime created by their own biomass and by breakdown of the fuel, can be highly damaging. They form a layer or biofilm on surfaces, often collecting in pits and crevices where their corrosive effect becomes even more concentrated.

 

Slime and sludge produced by these factors blocks filters and fuel lines, while the acids affect engines, fuel systems, storage tanks and any other vulnerable surfaces coming into contact with them. Combustion efficiency decreases, engine life is shortened and bills for replacing components become more frequent. Once microbes have infected a diesel forklift truck they are very difficult to eradicate.

 

For completeness, it should be mentioned that other materials can contaminate fuel. Abrasive particles of rust, dirt and sand are particularly to be avoided in engines.

Before discussing solutions to diesel problems, it is worth noting that the composition of this fuel has changed over the years and is likely to continue changing.

 

Regulations on reduction of sulphur, to clean up exhaust emissions, have led to the use of ultra-low sulphur diesel (ULSD). Sulphur increases the lubricant properties of diesel, so engines using ULSD may wear more quickly.

 

Throughout Europe, biodiesel (biologically produced diesel) is now blended with the fuel to improve lubrication. Unfortunately biodiesel breaks down more quickly, absorbs more water and is more hospitable to microbes. With biodiesel, even greater care must be taken to protect the fuel from contamination.

 

The solutions

The first steps toward avoiding diesel quality problems are to buy it from a reputable supplier, as already mentioned, and to store it in suitable, well-maintained tanks. Regulations on storage of diesel vary a little between countries in Europe and mainly concern the potential environmental impact of leaks reaching water bodies and other natural habitats. For diesel users, avoiding the loss of expensive fuel should be a strong enough incentive to ensure vigilance against leakage.

 

Safety legislation is stricter for petrol than for diesel, but it must always be remembered that all fuels are flammable. Keeping storage tanks away from sources of heat is essential, and a cool environment also helps in maintaining the diesel’s condition.

 

Some people may believe that the fuel filter in their diesel forklift truck’s engine will remove any contamination. This is unlikely. The fuel you put into the truck must be kept clean and in good condition within the storage tank. If diesel is stored at a low temperature, and certainly below 70 ºF (21 ºC), and care is taken to avoid contamination, it should last for a few months. To extend its life further, fuel stabilisers, biocides and other treatments may be needed.

 

A storage tank should be regularly checked for any defects that could let diesel leak out or water leak in, while openings should be water-tight and caps should be secured. The space between the fuel and the top of the tank is filled with air, which can be a source of moisture. Ideally that space should be kept to a minimum, allowing only enough for expansion of the fuel. This is another good reason for topping up frequently with fresh diesel from the supplier rather than storing large amounts.

 

A variety of fuel stabilisers can be bought for use if diesel has to be stored for relatively long periods. Regular, routine testing of stored fuel for water and microbial contamination is a sensible precaution. Simple-to-use test kits are available for this. The sooner these problems are detected, the easier and less costly they are to tackle.

 

If fuel is heavily contaminated by microbes, a large dose of biocide can be used to kill them. The dead bodies of the microbes, along with the solid material they have helped to create, need to be filtered out before the fuel is fit to use. Killing all of the microbes is difficult when they are living deep within slime and sludge, so biocide treatment will not work unless the storage tank is thoroughly cleaned.

 

Simple measures to reduce contamination risks include using a filter whenever moving fuel from one storage vessel to another, or into the tank of a forklift truck, and always doing this in a dry, dirt-free place. At the other end of the scale, for operations that really do require long-term storage of diesel in large quantities, there are specialists who can supply automatic systems for cleaning and removal of solids, water and microbes. Having invested heavily in your diesel forklift trucks and your business, it makes absolute sense to protect them.

 

Tailift is the professional manufacturer of producing diesel forklift trucks. If you are interested in learning more information about forklift truck series, welcome to visit Tailift website to see what products we can offer you!

 

Article Source: http://eurekapub.eu/fleet-management/2015/04/14/protect-your-forklift-trucks-from-bad-diesel-fuel

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3 Major Types of Material Handling Equipment

The process of moving the heavy goods around the warehouse is only possible with the right material handling equipment. This can include items like storage units, forklift trucks and tools that take an active part in the process of moving supplies in and out of the warehouse. Here are some of the major types of material handling equipment:

 

Storage equipment

 

Storage equipment relates to the racks, shelves, pallets or mezzanines that are used when goods are in temporary storage and waiting to be transported to an ongoing destination. A great benefit of using the purpose made pallets or racks is the ease in which they can be stacked to minimize the usable footprint. Many of the large warehouses rely on the proprietary packaging system to increase the ability to store a high volume of goods while conserving space. By creating the bespoke storage equipment it is possible to size them to match the exact dimension of goods that are normally handled.

 

Engineered systems

 

The engineered systems include a variety of automated tools that improve the ability to move heavier loads around the warehouse floor. One of the most popular engineered systems is the fully automatic storage and retrieval system. This type of system involves an automated structure that consists of shelves, aisles and racks that is controlled via a shuttle system. The actual shuttle system is a type of cherry picker and is operated via a fully automatic system or by a worker. This is a very fast and efficient method to locate and retrieve items in a large warehouse. Other similar equipment includes the automatic guided vehicles, robotic delivery systems and conveyor systems.

 

Industrial Trucks

 

The industrial trucks are essential tools used to move the heavy products and materials in and around the warehouse floor. This type of equipment can vary quite significantly and include several types of forklift trucks, pallet-jacks and hand-operated trucks. The trucks differ in size and function to make it possible to easily move the different types of loads. A common method for lifting items is a flat surface or forks like on a forklift truck. The operation of the forklift truck can also vary. For instance, there are trucks that have a person to manually operate the control, while other systems are more automated. Additionally, the trucks include the stack or non-stack design, with the non-stack unit solely used to transport goods and unable to help with loading.

 

Global Power Co., Ltd. is the professional and experienced manufacturer of specializing in forklift truck series. The models of CT POWER forklift truck are compact and have obtained the certification of CE and ISO 9000, which have so far won good reputation among customers from Europe, Middle East, U.S A., Canada, Southeast Asia, etc. Learn more information about forklift trucks, welcome to visit our website or contact with Global Power directly!

 

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Electric Towing Tractors Exhibit Glamorous Look and Deliver Quality Performance

Tow tractors and electric stackers offer extensive usability in industrial sectors. The main difference between traditional and modern engineering equipment is that the modern items are more developed and can deliver better performance at faster pace. The market of electric stacker and electric towing tractor is very competitive and that is why manufacturers of such items keep the prices at reasonable level.

 

Electric stackers come in different designs. Their price range varies in accordance with the sophistication of their configuration. Of the top-notch stackers, pallet movers are supplied along with powered drive and lift. As far as carrying loads is concerned, electric stackers are empowered with enhanced capacity. The lift that is attached with it is tall in height and measures 840mm. Some of their breeds are specifically manufactured for moving pallets. In such cases, electric stackers are so designed that they can lift up variants of pallets.

 

They are fitted with cramped and narrow aisles to maneuver pallet loads. These intricately designed items are armed with many advanced features. One of the prominent features of electric stackers is that users can not only lift up items but also have infinite control over lifting with the help of smooth hand controlled powered system. This system facilitates the smooth functioning of the machine. These electric stackers are heavy weighted items. Adding to its popularity is the addition of compact and new features.

 

Electric towing tractors are an outcome of constant efforts on part of the manufacturers to devise new ideas and develop them into newest models. They have found users at different work places. Warehouses, factories, laboratories, hospitals are some of the places where they are extensively used. They have long life span as they are powered by traction battery of high capacity. They are capable of standing wear and tear of time. To operate this high-tech machinery, one needs to hook up the tow hitch to the required trailer. There is no problem in working with these bulky items in a tight area.

 

Electric towing tractors are capable of moving in upward and backward directions with control over their speedy movement. The inclusion of advanced breaking system lends the items complete look.

 

From the aforesaid overview of both of the items, it has become quite evident that they are capable of outsmarting their peers in every aspect of performance. Electric stackers as well as tow tractors have earned much appreciation among users due to their high-end performance. The fact that they can be used for a prolonged time period has also made a strong appeal among the users. The last but not the least is the glossy looks of electric stackers and tow tractors.

 

Established in 1973, Tailift is an expert of specializing in research and development of material handling equipment. Our forklift trucks are sold to more than 50 countries around the world, and enjoy the considerable success in several markets. Tailift manufactures serial types of materials handling machines include ICE counterbalance trucks, electric counterbalance trucks, pallet trucks, stacker, reach truck, tow tractors and VNA trucks. If you need more information about electric towing tractor and more forklifts series, welcome to visit our website and feel free to contact with Tailift.

 

 

Article Source: http://EzineArticles.com/3667394

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What is The Different ‘Types’ of Forklift Truck?

Whether you have considered what are the different types of forklift truck, and what do they do? If you don’t quite understand the differences between forklift trucks, read on below as we talk you through the major forklift truck types, along with their primary uses.

 

Counterbalance Forklift Trucks

Counterbalance forklift trucks are the most common type of forklift truck, and the type most people instinctively think of when thinking of forklifts.

 

On counterbalance trucks, the forks protrude from the front of the machine, with no outrigger legs or arms, meaning the truck can be driven up to the exact location of the load or racking. This means that no reach facility is required, and lends itself to straightforward operation.

 

Counterbalance machines are available as electric, gas or diesel powered. Many have sideshifts, a mast tilt facility, and often driver cabs.

 

As the name suggests, counterbalance trucks operate a counterbalance weight design, with a weight at the rear of the truck off-setting the load to be lifted at the front. Electric counterbalance trucks are able to operate with a smaller counterweight as the battery serves as ballast as well as a source of power.

 

3 Wheel Counterbalance Forklift Trucks

3 wheel counterbalance forklifts work to the same premise as regular counterbalance machines however the inclusion of a single drive wheel in the centre of the rear of the machine ensures maximum manoeuvrability.

 

3 wheel counterbalance trucks are perfect for use in applications where space is limited due to their tight turning circles and excellent manoeuvrability. They are also ideally suited to applications that require inside and outside use and racking loading. The combination of counterbalance under-clearance and tight manoeuvrability ensures maximum productivity.

 

Powered Pallet Trucks

Powered pallet trucks operate to a very similar principle as hand pallet trucks. The operator slides the forks into the pallet to allow for load bearing. On a powered pallet truck however, the lifting of the load, and truck movement, is powered by the electric motor within the machine.

 

Typically, there is a ‘paddle’ control to select forward or reverse direction, and button control to raise or lower the forks.

 

As with all electric powered trucks, the batteries contained within need to be charged. Often, with a powered pallet truck, the truck has an integral charger meaning that it can be plugged straight into the mains without the need for a stand-alone charger.

 

Powered pallet trucks operate best on flat and smooth surfaces.

 

Established in 1973, Tailift Forklift trucks are sold to more than 50 countries around the world, and enjoy the considerable success in several markets. Tailift manufactures full series of materials handling machines include ICE counterbalance trucks, electric counterbalance trucks, pallet trucks, electric stacker, reach truck, electric towing tractors and VNA trucks. If you are interested in counterbalance truck series or other forklifts, welcome to visit Tailift’s website to learn more details and feel free to contact with us.

 

Article Source: http://www.bendigomitchell.com/kb/forklift-truck-types

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Purchasing a New Forklift Truck vs Forklift Truck Refurbishment

A forklift truck is an extremely important and key piece of machinery in any materials handling business, or indeed any trade requiring the lifting and moving of heavy loads. Any business owning and running a truck and relying heavily on its use in day to day business will be keen to ensure access to a reliable machine at all times.

 

Should the circumstances arise where one is required to consider the purchase of a new forklift truck, it is important to review all the available options in order to decide on the best course of action for your business?

 

Consider the requirements of your business, the amount of load and the number of hours you require your machine to work. There are many advantages of purchasing a new machine; however it is important to weigh up all the options carefully before coming to a decision. For some businesses with an existing truck, it may be prudent to consider the option of forklift truck refurbishment.

 

If you are considering purchasing a new truck, ensure that the specifications of any machine suggested are suitable for your requirements. If you are already running a machine you will be clear with regards to this. Any reputable dealer will be keen to supply you with the correct machine for your application and you should be asked to provide pertinent information, such as type and weight of load to be lifted, height requirements, and the environment the machine will be working within. If you are still unsure or new to using a forklift truck consider hiring a machine, before purchasing, to ensure you have selected the correct truck for the job.

 

Buying new can be an advantage when the machine is to be utilized for 40 hours or more, and it also allows one to take advantage of the latest technological advances. Some machines are more affordable than others so it is important to shop around and explore all the options. It may also be possible to obtain a lease purchase agreement to spread the cost of your forklift truck, thus making buying new a more affordable option.

 

For those looking to improve the reliability of their machine without replacing it, the utilization of a forklift truck refurbishment service may be a preferred option. Again it is important to make sure you entrust your machine to a reputable firm. Enquire as to the type of inspection that will be carried out and what it will cover. A common list of areas that should be included in an inspection is:

 

  • Mast carriage and load forks

 

  • Engine transmission

 

  • Over head charge and chassis

 

  • Steer axle and steer ram

 

  • Hydraulics

 

  • Electrics, batteries and motors

 

  • Wheels and tires

 

  • Operators seat and cab area

 

  • Exhaust system

 

  • Brakes and drive axles

 

Some companies will also carry out a Thorough Examination Inspection on completion as well as a complete re-spray of the machine as part of the service.

 

In summary buying a new forklift truck can initially be an expensive purchase, but in the long run it can be a key asset in improving the productivity of your business. Buying new allows one to obtain a machine that is perfectly tailored to the job it is required for. However for those companies, with an existing machine, who are on a tighter budget, forklift truck refurbishment can offer another solution, improving reliability and longevity of an existing forklift truck.

 

Taiwan Tailift is a professional forklift truck manufacturer and supplier. Please look around the site and if you like, contact us for more information about our company, tool catalogs, equipment and services or with any other questions you need addressing. Our experience provides us with the capability to develop solutions. Developing partnerships with our customer is important in our commitment to provide total customer satisfaction.

 

Tailift Material Handling Taiwan CO., LTD.

Forklift Truck Department

OEM & ODM Business Cooperation

5, ZiLi 1st Rd, Nankang Ind. zone, NanKang, NanTou. Taiwan, R.O.C

TEL : +886-49-2263800

FAX : +886-49-2252919

Contact: Mr. Bruce (ext. 127)

Mr. Johnson (ext.103)

Sales Mail : insales@tailift.com.tw

Head office

269, Sec 1, Shein Lin Rd, Taya, Taichung. Taiwan, R.O.C

TEL : +886-4-25666100

FAX : +886-4-25671670

Sales Mail : insales@tailift.com.tw

 

 

Article Source: http://EzineArticles.com/6601585

 

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Forklift Truck – An Important Machinery in the Distribution Business

Forklift trucks are an important part of the distribution business. They are also used in construction sites and warehouses. The Toyota forklift parts are very popular in these industries as they serve very essential task of loading and off-loading.

Forklift trucks are an important piece of machinery. They are extensively used in distribution companies for lading and off-loading purposes. A forklift truck is also called a trailer loader, fork truck, slide loader etc. It is a powered industrial truck which is used to lift and transport materials from one place to the other.

Forklift trucks are of several types such as:

Hand pallet truck
walkie stacker
rider stacker
Rider Order Picking Truck
Electric Counterbalanced Truck
Slide loader

Since they were manufactured in 1920s, major changes have been made its design. The Toyota Company introduced its first forklift truck model in 1956. It was called the Model LA, and was sold in Japan and it was sold in 1967 in the USA. They are very popular in the US. Therefore, the demand for forklift parts is also high. Now a days Toyota replacement parts can be bought online with great ease.

There are many dealers and suppliers who have their official websites and they reach out to the potential customers easily. The forklift parts are of several types such as the Slide shifter which is a hydraulic attachment which allows the operator to move the forks. It allows easy movement of the load without the need of repositioning the truck. Other forklift truck parts are described below.

Pole Attachments: It is a long metal pole which is used to lift carpet rolls and metal coils.

Carton and multipurpose clamp attachments: They are hydraulic attachments which enable the operator to open and close around a load so that it can pick it up. Therefore, the forklift truck is also called a clamp truck.

Man basket: It is a lift platform which is meant for hoisting workers. It prevents the person from falling as it consists of railings and brackets which prevents the person from falling.

Roll and barrel Clamp Attachment: It is a hydraulic attachment which is used to squeeze the load which has to be removed. It is used for various purposes such as handling barrels, paper rolls etc.

Fork Positioner: It is a hydraulic attachment which that moves the fork together or apart.

It is very easy to buy these attachments and forklift parts from online dealers. Forklift truck parts are very crucial ad must be chosen with great care. Startup companies and small scale companies which are budget conscious can buy used forklift parts. They are available in good working conditions and business organizations can save a great deal on used parts.

Panancea.co sells Toyota replacement parts and forklift truck parts at reasonable rates. The Toyota forklift parts are available at competitive prices and are of high quality.

Article Source: http://EzineArticles.com/?expert=Don_Martindale

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Advantages of Buying a New Forklift Truck

For any business that requires a forklift truck to facilitate day to day operations, there may come a time when consideration is given to the purchase of a machine. This is a decision that should not be taken lightly, and one must consider carefully the requirements of the business, the application of the truck and the number of hours it will be required to work.

Purchasing a new forklift truck is a big decision for any business, but it is one that delivers a number of key advantages. The first is that buying new allows one to purchase a machine to the exact specifications required for the application. Therefore it is advantageous to provide your dealer with the specifications you require, such as load to be lifted, the lifting height required and the environment the truck will be utilised in. Some dealers may require you to fill out such as form, but it is always worth asking for a demonstration of the machine identified as best for your needs to further ensure suitability. Buying a new forklift truck can allow one’s exact specifications to be met absolutely which might be harder if looking for such specifics in the used market.

Another advantage of buying new is improved reliability and absolute knowledge of the truck to be purchased. In addition purchasing a new machine, means one can take advantage of longer warranty terms, and avoid the element of the unknown with regards to the history or previous treatment of a truck, which can be the case with used materials handling equipment.

New forklift trucks also offer the buyer the latest technological advances, for example Hyundai forklift trucks offer increased mast tilting angles, between 6 degrees forward and 10 degrees backward, providing the operator with a safe and rapid platform for loading and unloading. The same manufacturer also features the latest wet brake disc system. This system features enclosed brakes, protected from dust and water, thus improving brake performance and hence increasing maintenance intervals.

Of course the purchase of a new forklift truck is a big commitment financially but if a machine is to be used for forty hours or more a week, this might be a worthwhile investment if budget allows. It may also be possible to obtain a lease purchase agreement to spread the cost of your purchase. Some new machines may be more affordable than others. It would be side to obtain a range of quotes and make sure you deal only with reputable companies. Searching for official dealers for your chosen forklift truck brand, will help to ensure this.

In summary buying a new forklift truck can initially be an expensive purchase, but in the long run it can be a key asset in improving the productivity of your business. Buying new allows one to obtain a machine that is perfectly tailored to the job it is required for. It also has the advantage of improved reliability and extended warranty terms, although it would be wise to check the latter to check the extent of their coverage.

Charlotte Mclean works for an established forklift truck hire business run by her family for many years. Follow the links to find out more about forklifts for sale or to browse our selection of new forklifts for sale including the full Hyundai range of materials handling equipment.

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