Types of Dyeing Machine

Dyeing is a process of coloring textile materials for giving attractive look. In broadly we can explain, dyeing is a process by which a yarn, fabric, garments and any other materials that come to contact of dye by presence of auxiliaries that create the condition of dyeing environment. Dyeing operation is done by different types of dyeing machine. The machine which is used to dyeing or coloring of materials like yarn, fabric, garments or any other materials is called dyeing machine. Dyeing machines come in all shapes and sizes to accommodate the various forms and quantities of textile materials. Actually it is the device that is used by different industries for imparting colors. Various types of dyeing machineries are used to dye the textile materials.

 

Different Types of Dyeing Machine:

We can classify dyeing machine in the following way.

 

Types of dyeing machine according to textile material:

 A.Fiber Dyeing Machine

  1. Conical Pan Loose Stock Dyeing Machine
  2. Annual Case For Loose Stock Dyeing Machine
  3. Hussong Loose Cotton Dyeing Machine
  4. Jagen Barg Dyeing Machine
  5. Simplex Dyeing Machine
  6. Dreze Dyeing Machine
  7. Ober Maier Dyeing Machine
  8. Long Close Loose Cotton Dyeing Machine

 B.Yarn Dyeing Machine

  1. Hank Form:
    1. Hussong Hank Dyeing Machine
    2. Pulsatur Hank Dyeing Machine
    3. H.S. Hank Dyeing Machine
    4. Clauder Weldon Hank Dyeing Machine
  2. Package Form:
    1. Cop Dyeing Machine
      • Mather And Platt Cop Dyeing Machine
      • Long Close Cop Dyeing Machine
      • Beaumont Cop Dyeing Machine
    2. Cheese Dyeing Machine
      • Ober Maier Cheese Dyeing Machine
      • Franklin Cheese Dyeing Machine
      • Krantz Cheese Dyeing Machine
    3. Warp Dyeing Machine
      • Zittau Warp Dyeing Machine
      • Ball Warp Dyeing Machine
      • Chain Warp Dyeing Machine

 C.Fabric Dyeing Machine

1.Jet Dyeing Machine

  • Special Temperature Winches
  • Jet Dyeing Machine With Additional Winches
  • Partially Folded Jet Dyeing Machine
  • Fully Folded Jet Dyeing Machine

2. Jigger Dyeing Machine

  • Mather And Platt Jigger Dyeing Machine
  • Closed Jigger Dyeing Machine
  • Cyclotric High Performance Jigger Dyeing Machine

3. Pad / Padding Mangle Dyeing Machine

  • Two Bowl Padding Mangle Dyeing Machine
  • Three Bowl Padding Mangle Dyeing Machine
  • Fiber Bowl Padding Mangle Dyeing Machine
  • Houbold Bowl Padding Mangle Dyeing Machine
  • Zittau Bowl Padding Mangle Dyeing Machine

4. Beam Dyeing Machine

5. Winch Dyeing Machine

6. High Temperature Winch Dyeing Machine

7. Molter Metal Stand Fast Dyeing Machine

8. Solvent Dyeing Machine

 

According To Dyeing Process:

  • Open Dyeing Machine
  • Enclosed Dyeing Machine

 

According To Material and Liquor Movement:

  • Material Move But Liquor Does Not Circulate i.e. Jigger
  • Liquor Circulate But Materials Does Not Move i.e. All Package Dyeing Machine.
  • Both Materials And Liquor Circulate i.e. Jet Dyeing Machine

 

According To The Materials To Be Dyed:

  • Loose Stock Form Dyeing Machine
  • Hank Dyeing Machine
  • Package Form Dyeing Machine
  • Fabric Form Dyeing Machine

 

If you have requirement of yarn dyeing machine and fabric dyeing machine, I sincerely recommend you to visit Tong Geng Enterprise Co., Ltd. – they are the professional manufacturer of specializing in dyeing machines. Tong Geng’s aims are to design and manufacture top quality, advance and efficient textile machineries, and continuously research & develop innovated products, and comprehensive customer services global wide. Now, come and visit their website for more information of dye machines!

 

Article Source: Textile Learner

Different Dyeing Methods for Textile Dyeing

Textile dyeing, which is color applied to fabric by different methods of dyeing for different types of fiber and at different stages of the textile production process. Dyeing can be done during any stage in the textile manufacturing process. Textiles may be dyed as fiber, yarn, fabric, or garments, depending upon the type of the fabric or garment being produced.

 

These methods include:

 

  1. Direct Dyeing

When a dye is applied directly to the fabric without the aid of an affixing agent, it is called direct dyeing. In this method the dyestuff is either fermented (for natural dye) or chemically reduced (for synthetic vat and sulfur dyes) before being applied. The direct dyes, which are largely used for dyeing cotton, are water soluble and can be applied directly to the fiber from an aqueous solution. Most other classes of synthetic dye, other than vat and sulfur dyes, are also applied in this way.

 

  1. Stock Dyeing

Stock dyeing refers to the dyeing of the fibers, or stock, before it is spun in to yarn. It is done by putting loose, unspun fibers in to large vats containing the dye bath, which is then heated to the appropriate temperature required for the dye application and dyeing process.

 

Stock dyeing is usually suitable for woolen materials when heather like color effects are desired. Wool fiber dyed black, for example, might be blended and spun with un-dyed (white) wool fiber to produce soft heather like shade of grey yarn.

 

Tweed fabrics with heather like color effects such as Harris Tweed are examples of stock dyed material. Other examples include heather like colors in covert and woolen cheviot.

 

  1. Top Dyeing

Top dyeing is also the dyeing of the fiber before it is spun in to yarn and serves the same purpose as stock dyeing – that is, to produce soft, heather like color effects. The term top refers to the fibers of wool from which the short fibers have been removed. Top is thus selecting long fibers that are used to spin worsted yarn. The top in the form of sliver is dyed and then blended with other colors of dyed top to produce desired heather shades.

 

  1. Yarn Dyeing

Yarn dyeing is the dyeing of the yarns before they have been woven or knitted into fabrics. Yarn dyeing is used to create interesting checks, stripes and plaids with different-colored yarns in the weaving process. In yarn dyeing, dyestuff penetrates the fibers in the core of the yarn.

 

There are many forms of yarn dyeing:

  • Skein (Hank) Dyeing
  • Package Dyeing
  • Warp-beam Dyeing
  • Space Dyeing

 

  1. Skein (Hank) Dyeing

Skein dyeing consists of immersing large, loosely wound hanks (skeins) of yarn into dye vats that are especially designed for this purpose. Soft, lofty yarns, such as hand knitted yarns are usually skein dyed. Skein dyeing is the most costly yarn-dye method.

 

  1. Package Dyeing

In package dyeing the yarn is wound on a small perforated spool or tube called a package. Many spools fit into the dyeing machine in which the flow of the dye bath alternates from the center to the outside, and then from the outside to the center of the package. Package dyed yarns do not retain the softness and loftiness that skein-dyed yarns do. They are however satisfactory and very widely used for most types of yarns that are found in knitted and woven fabrics.

 

  1. Warp Beam Dyeing

Beam dyeing is the much larger version of package dyeing. An entire warp beam is wound on to a perforated cylinder, which is then placed in the beam dyeing machine, where the flow of the dye bath alternate as in the package dyeing. Beam dyeing is more economical than skein or package dyeing, but it is only used in the manufacture of woven fabrics where an entire warp beam is dyed. Knitted fabrics, which are mostly produced from the cones of the yarn, are not adaptable to beam dyeing.

 

  1. Piece Dyeing

The dyeing of cloth after it is being woven or knitted is known as piece dyeing. It is the most common method of dyeing used. The various methods used for this type of dyeing include jet dyeing. Jig dyeing, pad dyeing and beam dyeing.

 

  1. Garment Dyeing

Garment dyeing is the dyeing of the completed garments. The types of apparel that can be dyed are mostly non-tailored and simpler forms, such as sweaters, sweatshirts, T-shirts, hosiery, and pantyhose. The effect on sizing, thread, zippers, trims and snaps must be considered. Tailored items, such as suits or dresses, cannot be dyed as garments because the difference in shrinkage of the various components and linings distort and misshapen the article.

 

Garment dyeing is done by placing a suitable number of garments (usually about 24 sweaters or the equivalent, depending on the weight) into large nylon net bag. The garments are loosely packed. From 10 to 50 of the bags are placed in large tubs containing the dye bath and kept agitated by a motor – driven paddle in the dye tub. The machine is appropriately called a paddle dryer.

 

Of these Direct dyeing and Yarn Dyeing methods are the most popular ones.

 

Tong Geng Enterprise Co., Ltd. is specializes in design and manufacturing of dyeing equipment for fabric dyeing and yarn dyeing. With over 30 years of solid experience, Tong Geng is one of the leading and skilled suppliers in the world. If you are interested in learning more information about textile dyeing and dyeing machines, welcome to browse our website or contact with Tong Geng directly!

 

Article Source: http://textilelearner.blogspot.tw/2011/12/methods-of-dyeing-different-dyeing.html

 

Meet the leading Dyeing Machines Manufacturer – Tong Geng

Tong Geng Enterprise Co., Ltd., a fabric dye machine supplier, is specializes in design and manufacturing of dyeing equipment for fabric dyeing and yarn dyeing. With over 30 years of solid experience, Tong Geng is one of the leading and skilled suppliers in the world. Our aims are to design and manufacture top quality, advance and efficient textile machineries, and continuously research & develop innovated products, and comprehensive customer services global wide.

Our products range from:

Fabric dyeing machines in High Temperature and High Pressure
‧Fabric dyeing machines in Normal Temperature and Normal Pressure
Yarn dyeing machine in High Temperature and High Pressure
‧Cheese drying machines in High Pressure
‧Beam dyeing machine in High Temperature and High Pressure

Fabric Dye Machine Series

HEF, Extreme-Rapid High Temp & High Pressure Fabric Dyeing Machine

HEF extreme rapid high temperature & high pressure dyeing machine is designed to save energy, man power, chemicals, time and space. Suitable for woven or knitted fabrics: N100%, T100%, T/C, N+OP, T+OP, CVC, T/R, N/C and N/T. Also micro fiber fabrics like TRICOT, poly-peach skin, micro suede and jacquard.

HEJV, Extreme-Rapid High Temp & High Pressure Fabric Dyeing Machine

HEJV extreme rapid high temperature & high pressure dyeing machine is designed to save energy, chemicals, time and space. Suitable for woven or knitted fabrics : N100%, N+OP, T+OP, T/C, CVC, T/R, N/C, and N/T. Also micro fiber fabrics like TRICOT poly-peach skin, micro suede and jacquard.

BM, Rapid High Temp / Pressure Beam Dyeing Machine

TGBM design is based on the latest dyeing Know-How and unique technology regarding to the optimized distribution of flow circulation, energy saving. All parts coming in contact with processing liquor and under pressure are manufactured from special stainless steel SUS-316.

 

Yarn Dyeing Machine Series

CH, Rapid High Temp High Pressure Yarn Dyeing Machine

Low liquor ratio design; greatly reduce the requirement for water treatment, cooling water, steams, chemicals, dyestuffs and electric power. Heating rate from 25oC ~ 140oC is at 30min, cooling rate from 140oC ~ 80oC is at 20min.

CD, Rapid High Pressure Cheese Dyeing Machine

Automatic controlling for evenly drying, to avoid from excessive dryness. Greatly shortens the drying time required.