Benefits of Using An Automatic Coil Winding Machine

A coil winder is an integral part of all electrical devices present in the manufacturing companies. In such companies, every device either transforms the current or voltage from one rating to the other. To produce these components, a coil winding machine winds the magnetic wires in a circular form over an iron core having magnetic properties. A little additional equipment is also necessary to wind these components.

 

Coil winding machines perform many other tasks apart from winding electromagnetic coils on an iron core. A special type of coil winding device called the automatic winding machine comes with many features.

 

The following are the uses of an automatic coil winding machine:

 

  1. In electrical industries, it can be used for the production of transformers,
  2. It is used in electrically driven motors called AC drives,
  3. It is widely used in solenoids and various other electrical devices.
  4. It is used in telecommunication industries that require automatic winding machines to run transformers.

 

Thus, an automatic winding machine will be in demand till we keep using electrical devices like motors, solenoids and transformers. These devices are for industrial use. However, we need coil winding machines for our home appliances too. Mixer- grinders, air conditioners, fans etc. all require this machinery fitted into them.

 

We also understood that to facilitate a manufacturing process any industry would require an automatic winding machine. Moreover, they also require different types of additional equipment to add value to the production unit.

 

Remember that by using a coil winding equipment will significantly decrease your production costs. These machines are available with various manufacturers. If you are thinking of buying little equipment, you can also search online for reputed manufacturers and sellers of automatic winding machines. A little research will help you make a good buying decision. Firstly, you will have to consult the various manufacturers you have shortlisted and ask them for a quote. Then, you must check whether their add-on equipment is compatible with your automatic winding machine. This equipment would basically include an auto feeder, a bobbin holder, a bobbin remover, inductive parameters measuring equipment and many more.

 

If you are interested in learning more information about coil winding machine, I recommend that you can visit the website of DETZO Co., Ltd.

 

DETZO provides automatic machine line, coil winding machine, pin inserting machine, and more machines for customers. Need more details, please feel free to send inquiry or contact with DETZO directly!

 

Your Best Global Partner for Coil Winding Machines – DETZO

 

 

Article Source: http://acmemechatronics.tumblr.com/post/105843631944/benefits-of-using-an-automatic-coil-winding

How to Make a Simple Coil Winding Machine

Whether winding coils for an experiment, hobby or repair job, coil winding can be a tedious process. The tediousness of winding coils by hand can be alleviated by constructing a simple coil-winding machine to help with the coil-winding process. These machines only have three basic parts: the mandrel, the base and the upright supports. Luckily, each of these parts can be made out of basic construction materials and assembled to make a functioning coil-winding machine in a matter of minutes.

Instructions:

1. Cut the 2 x 6 board to a length of three feet. This will serve as the base for the coil-winding machine.

2. Cut the 2 x 4 into two eight-inch pieces. These will serve as the upright supports for the coil winding machine.

3. Stand the 2 x 4’s upright six inches from each end of the 2 x 6. Mark around their perimeter with a pencil.

4. Drill two pilot holes where you will mount each 2 x 4 piece. The pilot holes should be equidistant from each other and the edges of the marking you made in Step 3. Use a drill bit with a diameter that is slightly smaller than the diameter of the screws you will use to mount the 2 x 4’s.

5. Drill a hole with a diameter slightly larger than the diameter of the steel rod you will use for the mandrel one inch from the top of each 2 x 4 piece.

6. Secure the 2 x 4’s to the base with wood screws that are at least three inches long. The hole you drilled in Step 5 should be at the top of each 2 x 4 piece.

7. Insert the steel rod into the vice with five inches of the rod sticking up above the vice. Tighten the vice until the rod is held firmly in place.

8. Hammer the rod over until it bends at a 90 degree angle.

9. Loosen the vice and slide five more inches of the rod out so that a total of 10 inches of the rod (including the bent section) are sticking up out of the vice.

10. Hammer the rod over to another 90 degree angle so that the end of the rod makes a “Z” shape. This will be the handle of your mandrel. Remove the rod from the vice.

11. Insert the steel rod into the hole you drilled in the uprights in Step 5.

12. Clamp the wire for your coils to the mandrel with the vice grips. Rotate the mandrel handle with the wire clamped in place to begin forming your coil.

 

Article Source: http://www.ehow.com/how_7645238_make-simple-coil-winding-machine.html#ixzz2c1Epg88R