Vacuum Forming Plastic Packaging: Advantages Vs Disadvantages

Since vacuum forming is a relatively simple process in comparison to the custom thermoforming process, it provides clients a customizable packaging method at an affordable cost.

 

Thermoformed packaging is a complicated discipline that requires a great deal of understanding of materials, and the actual methods used to create the package. Plastic vacuum forming is one of the most simplified of these methods. This process generally mimics many of the thermoforming principles, with potential cost saving measures for the client.

 

The Vacuum Forming Process

Vacuum forming plastic packaging is created by stretching heated plastic sheet over a mold. This mold has been created to resemble the item to be packaged. Then vacuum is applied to press the sheet to the mold. Because the vacuum forming plastic sheet is heated, it’s pliable which allows it to form to the shape of the mold. Nevertheless, vacuum formed packaging is mainly used for items shallow in depth.

 

The Benefits of Vacuum Forming

Overall the costs of vacuum forming are typically lower compared to a full thermoforming packaging process that utilizes plug assists. The cost of plastics is lower because of using single surface molds as well as thinner gauge plastics. Likewise, the costs of machinery are reduced because of the simplicity of the production process. The packaging does not require as much detail and therefore allows for a faster cycle times in most cases.

 

The Drawbacks of Vacuum Forming

Even though the vacuum forming plastic process is simpler in production and cheaper in costs for machinery and materials, it does have some limitations. Because the machinery used to develop this process does not lend itself to great detail, there is a relative lack of control over the plastic material used. It is also somewhat difficult to reproduce the same packaging because of the vacuum forming process. There is a greater variation between the packaging to the next.

 

Marathon Enterprise Co., Ltd. provides high quality vacuum forming plastic packaging to fit the needs of clients. You can find kinds of custom plastic vacuum forming products there. If you have any interest in vacuum forming plastic packaging, welcome to check out Marathon’s website and feel free to contact them.

 

Article Source: https://www.plasticingenuity.com/blog/basics-of-plastic-vacuum-forming

Choosing The Right Fine Mist Sprayer

Whether it is measured in mcl, ml, or cc, fine mist sprayers and lotion pump have a specific output volume whenever the actuator is pressed. Output of a lotion pump are generally much higher than a sprayer as the pump has a bigger pump engine to dispense more products, and it is designed for higher output requirements like body lotion, shampoos, hand sanitizers, dish washing soap, etc. The product being dispensed is generally higher in viscosity, such as soap and cream.

 

For fine mist sprayers, the liquid, or low viscosity oil products, are “atomized” in the sprayer engine and sprayed out in a wide, controlled pattern. These sprayers are designed to give a wide area of coverage when products are dispensed. Products are turned into a very fine mist, hence the term atomized, and sprayed in a wide but predictable pattern.

 

Why to Choose Fine Mist Sprayers?

There are a variety of fine mist sprayers at Living Fountain to dispense products by misting. For the best performance, fine mist sprayers should be used to dispense low viscosity products with a water-like consistency. Clogs may occur in dip tubes and sprayer heads if products are too thick.

 

Fine mist sprayers are designed with the user in mind. Spring loaded dispensing and sloped tops require minimal effort for a continuous spray. A clear styrene hood is included with every fine mist sprayer. This highly durable plastic hood fits snuggly into place over the sprayer head to prevent accidental dispensing.

 

Fine mist sprayers can be paired with glass and plastic bottles of various colors. You can try to check out Living Fountain product pages to find ideal bottles.

 

If you need more choice of fine mist sprayers, please do not miss Living Fountain Plastic Industrial Co., Ltd. – the company can provide a wide selection of high-quality fine mist sprayers in various sizes with multiple dip tube lengths making them compatible with your packaging needs. Its fine mist sprayers are great ideal for beauty products with spray applications such as perfumes, essential oils, hair care products, body care products, and more. They are also ideal for many household cleaning products. Feel free to send inquiry or contact with Living Fountain for more details.

 

Article Source:

https://www.sks-bottle.com/info/ProductSpotlightFineMistSprayers.html

https://www.bottlestore.com/blog/follow-up-choosing-the-right-sprayer-and-getting-the-dip-tube-cut-to-size/

Airless Container Packaging Technology

The choice of an airless bottle wasn’t an impulsive decision for many brand marketers nowadays. These companies wanted to block oxygen in order to conserve the integrity of its preservative-free formula. The act was in keeping with the brand’s commitment to trade cosmetic and medicinal products, but it also enabled the brand name to position itself well in the consequence of new regulations.

 

Many companies are releasing products with little or no preservatives, producing formulations especially sensitive to contamination. At the same time, older populations have demanded more and more advanced formulations to battle the marks of aging. These formulas tend to utilize sensitive ingredients, which also involve the protective cover by an airless container.

 

This airless packaging technology enables us to counter a future regulation prohibiting and to stay one step ahead in a niche market. There are a lot of different airless technologies that classify as airless packaging.

 

The most popular system is a piston system. A piston package is a bottle with a piston at the bottom that goes up. The advantage of a piston package is that you’ve a piston inside, but you don’t actually see it. Bag-in-bottle technology is another airless option. As the name suggests, this technology uses a bag that collapses as the product is used up. Bag-in-bottle systems are not as common, and are used more for specialty products that possess exceptional barrier needs or require something other than a cylindrical or oval shape.

 

Airless technology provides brands with additional benefits against traditional containers. The main difference is that there is no dip tube in airless but instead a diaphragm that rises to evacuate the product. The product is emptied almost 100 percent as the diaphragm moves up the bottle. This percentage usage is also a great marketing guide besides for packaging that is sustainable with less waste. A controlled dosage is also crucial benefit of moving towards airless packaging. It also offers hygienic benefits. The need for more hygienically packaging is also a great driver, as once product is expelled, it doesn’t flow back in the unit.

 

All airless container (airless bottles, jar, tube) comes with a fitting cap and airless pumps that can be customized to accomplish any creative object through decoration techniques such as in-mold coloration, anodizing, spray frosting, hot stamping and silk screening.

 

Airless Bottle

Aecopack Airless Bottle Series

As the experienced plastic containers manufacturer, Living Fountain Plastic Ind. Co., Ltd. is specializing in producing kinds of products including airless bottle, trigger sprayer, treatment pump, pumice pump, fine mist sprayer and more. Need more information, welcome to contact with Living Fountain for more airless bottles details.

 

 

Article Source: http://EzineArticles.com/5159960